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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

125 Amp Wire Size at 50 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 125 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 2.68%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 0.35V (2.95%)
Voltage at Load End11.7 VLoss: 0.32 V (40.2 W)
Power & Breaker (125%)1.5 kW160A Breaker Recommended

All AWG & kcmil Wire Gauges for 125 Amps at 50 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A39.2 V (326.66%)0.0 V64.66 V (538.83%)4899.9 WDrop/Amp High
12 AWG3.31 mm²20 A24.63 V (205.27%)0.0 V40.63 V (338.6%)3079.1 WDrop/Amp High
10 AWG5.26 mm²30 A15.5 V (129.17%)0.0 V25.57 V (213.08%)1937.6 WDrop/Amp High
8 AWG8.37 mm²50 A9.74 V (81.18%)2.3 V16.07 V (133.9%)1217.7 WDrop/Amp High
6 AWG13.3 mm²65 A6.13 V (51.09%)5.9 V10.11 V (84.27%)766.3 WDrop/Amp High
4 AWG21.15 mm²85 A3.86 V (32.13%)8.1 V6.36 V (52.99%)481.9 WDrop/Amp High
3 AWG26.67 mm²100 A3.06 V (25.48%)8.9 V5.04 V (42.02%)382.1 WDrop/Amp High
2 AWG33.62 mm²115 A2.43 V (20.21%)9.6 V4.0 V (33.34%)303.1 WDrop/Amp High
1 AWG42.41 mm²130 A1.92 V (16.02%)10.1 V3.17 V (26.43%)240.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A1.52 V (12.7%)10.5 V2.51 V (20.95%)190.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A1.21 V (10.08%)10.8 V1.99 V (16.62%)151.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A0.96 V (7.99%)11.0 V1.58 V (13.18%)119.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A0.76 V (6.34%)11.2 V1.25 V (10.45%)95.1 WDrop/Amp High
250 kcmil126.7 mm²255 A0.64 V (5.36%)11.4 V1.06 V (8.85%)80.4 WDrop/Amp High
300 kcmil152.0 mm²285 A0.54 V (4.47%)11.5 V0.88 V (7.37%)67.1 W~ ≤5%
350 kcmil177.3 mm²310 A0.46 V (3.83%)11.5 V0.76 V (6.32%)57.5 W~ ≤5%
400 kcmil202.7 mm²335 A0.4 V (3.35%)11.6 V0.66 V (5.53%)50.3 W~ ≤5%
500 kcmil253.4 mm²380 A0.32 V (2.68%)11.7 V0.53 V (4.42%)40.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.27 V (2.24%)11.7 V0.44 V (3.69%)33.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.21 V (1.79%)11.8 V0.35 V (2.95%)26.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.16 V (1.34%)11.8 V0.27 V (2.21%)20.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 125 amps at 50 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 125A load over 50 feet one-way at 12V (DC), you need 500 kcmil copper wire. This produces a voltage drop of 0.32V (2.68%) and delivers 11.7V at the load.

What size aluminum wire is required for 125 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 0.35V (2.95%).

What breaker size is needed for a 125A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (125A × 1.25 = 156.2A), which corresponds to a standard 160A circuit breaker.