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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

200 Amp Wire Size at 80 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 200 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)3/0 AWG85.01 mm² · Drop: 0.89%
Aluminum Wire (≤3% Drop)250 kcmilDrop: 2.35V (0.98%)
Voltage at Load End237.9 VLoss: 2.13 V (736.6 W)
Power & Breaker (125%)83.14 kW250A Breaker Recommended

All AWG & kcmil Wire Gauges for 200 Amps at 80 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A86.91 V (36.21%)153.1 V143.35 V (59.73%)30104.9 WDrop/Amp High
12 AWG3.31 mm²20 A54.61 V (22.75%)185.4 V90.08 V (37.53%)18917.9 WDrop/Amp High
10 AWG5.26 mm²30 A34.37 V (14.32%)205.6 V56.69 V (23.62%)11904.6 WDrop/Amp High
8 AWG8.37 mm²50 A21.6 V (9.0%)218.4 V35.62 V (14.84%)7481.3 WDrop/Amp High
6 AWG13.3 mm²65 A13.59 V (5.66%)226.4 V22.42 V (9.34%)4708.1 WDrop/Amp High
4 AWG21.15 mm²85 A8.55 V (3.56%)231.5 V14.1 V (5.87%)2960.7 WDrop/Amp High
3 AWG26.67 mm²100 A6.78 V (2.82%)233.2 V11.18 V (4.66%)2347.9 WDrop/Amp High
2 AWG33.62 mm²115 A5.38 V (2.24%)234.6 V8.87 V (3.7%)1862.5 WDrop/Amp High
1 AWG42.41 mm²130 A4.26 V (1.78%)235.7 V7.03 V (2.93%)1476.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A3.38 V (1.41%)236.6 V5.57 V (2.32%)1170.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A2.68 V (1.12%)237.3 V4.42 V (1.84%)928.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A2.13 V (0.89%)237.9 V3.51 V (1.46%)736.6 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.69 V (0.7%)238.3 V2.78 V (1.16%)584.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.43 V (0.59%)238.6 V2.35 V (0.98%)494.2 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.19 V (0.5%)238.8 V1.96 V (0.82%)412.0 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.02 V (0.42%)239.0 V1.68 V (0.7%)353.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.89 V (0.37%)239.1 V1.47 V (0.61%)308.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.71 V (0.3%)239.3 V1.18 V (0.49%)247.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.59 V (0.25%)239.4 V0.98 V (0.41%)206.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.48 V (0.2%)239.5 V0.78 V (0.33%)164.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.36 V (0.15%)239.6 V0.59 V (0.25%)123.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 200 amps at 80 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 200A load over 80 feet one-way at 240V (3-Phase), you need 3/0 AWG copper wire. This produces a voltage drop of 2.13V (0.89%) and delivers 237.9V at the load.

What size aluminum wire is required for 200 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 250 kcmil to maintain voltage drop at 2.35V (0.98%).

What breaker size is needed for a 200A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (200A × 1.25 = 250.0A), which corresponds to a standard 250A circuit breaker.