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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

150 Amp Wire Size at 300 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 150 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 1.98%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 9.86V (2.06%)
Voltage at Load End470.5 VLoss: 9.5 V (2469.3 W)
Power & Breaker (125%)124.71 kW200A Breaker Recommended

All AWG & kcmil Wire Gauges for 150 Amps at 300 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A244.42 V (50.92%)235.6 V403.18 V (84.0%)63502.4 WDrop/Amp High
12 AWG3.31 mm²20 A153.59 V (32.0%)326.4 V253.36 V (52.78%)39904.9 WDrop/Amp High
10 AWG5.26 mm²30 A96.65 V (20.14%)383.3 V159.43 V (33.22%)25111.2 WDrop/Amp High
8 AWG8.37 mm²50 A60.74 V (12.65%)419.3 V100.19 V (20.87%)15780.8 WDrop/Amp High
6 AWG13.3 mm²65 A38.23 V (7.96%)441.8 V63.05 V (13.14%)9931.2 WDrop/Amp High
4 AWG21.15 mm²85 A24.04 V (5.01%)456.0 V39.65 V (8.26%)6245.2 WDrop/Amp High
3 AWG26.67 mm²100 A19.06 V (3.97%)460.9 V31.44 V (6.55%)4952.6 WDrop/Amp High
2 AWG33.62 mm²115 A15.12 V (3.15%)464.9 V24.94 V (5.2%)3928.8 WDrop/Amp High
1 AWG42.41 mm²130 A11.99 V (2.5%)468.0 V19.77 V (4.12%)3114.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A9.5 V (1.98%)470.5 V15.68 V (3.27%)2469.3 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A7.54 V (1.57%)472.5 V12.44 V (2.59%)1958.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A5.98 V (1.25%)474.0 V9.86 V (2.06%)1553.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A4.74 V (0.99%)475.3 V7.82 V (1.63%)1232.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A4.01 V (0.84%)476.0 V6.62 V (1.38%)1042.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A3.34 V (0.7%)476.7 V5.52 V (1.15%)869.0 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A2.87 V (0.6%)477.1 V4.73 V (0.99%)745.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.51 V (0.52%)477.5 V4.14 V (0.86%)651.6 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A2.01 V (0.42%)478.0 V3.31 V (0.69%)521.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.67 V (0.35%)478.3 V2.76 V (0.57%)434.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.34 V (0.28%)478.7 V2.21 V (0.46%)347.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.0 V (0.21%)479.0 V1.66 V (0.34%)260.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 150 amps at 300 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 150A load over 300 feet one-way at 480V (3-Phase), you need 1/0 AWG copper wire. This produces a voltage drop of 9.5V (1.98%) and delivers 470.5V at the load.

What size aluminum wire is required for 150 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 9.86V (2.06%).

What breaker size is needed for a 150A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (150A × 1.25 = 187.5A), which corresponds to a standard 200A circuit breaker.