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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

150 Amp Wire Size at 60 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 150 A load over a 60 ft (18.3 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 0.4%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 1.97V (0.41%)
Voltage at Load End478.1 VLoss: 1.9 V (493.9 W)
Power & Breaker (125%)124.71 kW200A Breaker Recommended

All AWG & kcmil Wire Gauges for 150 Amps at 60 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A48.88 V (10.18%)431.1 V80.64 V (16.8%)12700.5 WDrop/Amp High
12 AWG3.31 mm²20 A30.72 V (6.4%)449.3 V50.67 V (10.56%)7981.0 WDrop/Amp High
10 AWG5.26 mm²30 A19.33 V (4.03%)460.7 V31.89 V (6.64%)5022.2 WDrop/Amp High
8 AWG8.37 mm²50 A12.15 V (2.53%)467.9 V20.04 V (4.17%)3156.2 WDrop/Amp High
6 AWG13.3 mm²65 A7.65 V (1.59%)472.4 V12.61 V (2.63%)1986.2 WDrop/Amp High
4 AWG21.15 mm²85 A4.81 V (1.0%)475.2 V7.93 V (1.65%)1249.0 WDrop/Amp High
3 AWG26.67 mm²100 A3.81 V (0.79%)476.2 V6.29 V (1.31%)990.5 WDrop/Amp High
2 AWG33.62 mm²115 A3.02 V (0.63%)477.0 V4.99 V (1.04%)785.8 WDrop/Amp High
1 AWG42.41 mm²130 A2.4 V (0.5%)477.6 V3.95 V (0.82%)622.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A1.9 V (0.4%)478.1 V3.14 V (0.65%)493.9 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.51 V (0.31%)478.5 V2.49 V (0.52%)391.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.2 V (0.25%)478.8 V1.97 V (0.41%)310.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.95 V (0.2%)479.1 V1.56 V (0.33%)246.4 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.8 V (0.17%)479.2 V1.32 V (0.28%)208.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.67 V (0.14%)479.3 V1.1 V (0.23%)173.8 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.57 V (0.12%)479.4 V0.95 V (0.2%)149.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.5 V (0.1%)479.5 V0.83 V (0.17%)130.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.4 V (0.08%)479.6 V0.66 V (0.14%)104.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.33 V (0.07%)479.7 V0.55 V (0.11%)86.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.27 V (0.06%)479.7 V0.44 V (0.09%)69.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.2 V (0.04%)479.8 V0.33 V (0.07%)52.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 150 amps at 60 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 150A load over 60 feet one-way at 480V (3-Phase), you need 1/0 AWG copper wire. This produces a voltage drop of 1.9V (0.4%) and delivers 478.1V at the load.

What size aluminum wire is required for 150 amps at 60 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 1.97V (0.41%).

What breaker size is needed for a 150A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (150A × 1.25 = 187.5A), which corresponds to a standard 200A circuit breaker.