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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

150 Amp Wire Size at 125 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 150 A load over a 125 ft (38.1 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 0.83%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 4.11V (0.86%)
Voltage at Load End476.0 VLoss: 3.96 V (1028.9 W)
Power & Breaker (125%)124.71 kW200A Breaker Recommended

All AWG & kcmil Wire Gauges for 150 Amps at 125 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A101.84 V (21.22%)378.2 V167.99 V (35.0%)26459.4 WDrop/Amp High
12 AWG3.31 mm²20 A64.0 V (13.33%)416.0 V105.57 V (21.99%)16627.0 WDrop/Amp High
10 AWG5.26 mm²30 A40.27 V (8.39%)439.7 V66.43 V (13.84%)10463.0 WDrop/Amp High
8 AWG8.37 mm²50 A25.31 V (5.27%)454.7 V41.75 V (8.7%)6575.3 WDrop/Amp High
6 AWG13.3 mm²65 A15.93 V (3.32%)464.1 V26.27 V (5.47%)4138.0 WDrop/Amp High
4 AWG21.15 mm²85 A10.02 V (2.09%)470.0 V16.52 V (3.44%)2602.1 WDrop/Amp High
3 AWG26.67 mm²100 A7.94 V (1.65%)472.1 V13.1 V (2.73%)2063.6 WDrop/Amp High
2 AWG33.62 mm²115 A6.3 V (1.31%)473.7 V10.39 V (2.17%)1637.0 WDrop/Amp High
1 AWG42.41 mm²130 A4.99 V (1.04%)475.0 V8.24 V (1.72%)1297.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A3.96 V (0.83%)476.0 V6.53 V (1.36%)1028.9 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A3.14 V (0.65%)476.9 V5.18 V (1.08%)816.2 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A2.49 V (0.52%)477.5 V4.11 V (0.86%)647.4 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.98 V (0.41%)478.0 V3.26 V (0.68%)513.4 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.67 V (0.35%)478.3 V2.76 V (0.57%)434.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.39 V (0.29%)478.6 V2.3 V (0.48%)362.1 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.19 V (0.25%)478.8 V1.97 V (0.41%)310.4 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.05 V (0.22%)479.0 V1.72 V (0.36%)271.5 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.84 V (0.17%)479.2 V1.38 V (0.29%)217.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.7 V (0.15%)479.3 V1.15 V (0.24%)181.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.56 V (0.12%)479.4 V0.92 V (0.19%)144.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.42 V (0.09%)479.6 V0.69 V (0.14%)108.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 150 amps at 125 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 150A load over 125 feet one-way at 480V (3-Phase), you need 1/0 AWG copper wire. This produces a voltage drop of 3.96V (0.83%) and delivers 476.0V at the load.

What size aluminum wire is required for 150 amps at 125 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 4.11V (0.86%).

What breaker size is needed for a 150A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (150A × 1.25 = 187.5A), which corresponds to a standard 200A circuit breaker.