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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

125 Amp Wire Size at 300 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 125 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)1 AWG42.41 mm² · Drop: 2.08%
Aluminum Wire (≤3% Drop)2/0 AWGDrop: 10.36V (2.16%)
Voltage at Load End470.0 VLoss: 9.99 V (2162.8 W)
Power & Breaker (125%)103.92 kW160A Breaker Recommended

All AWG & kcmil Wire Gauges for 125 Amps at 300 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A203.68 V (42.43%)276.3 V335.98 V (70.0%)44098.9 WDrop/Amp High
12 AWG3.31 mm²20 A127.99 V (26.67%)352.0 V211.13 V (43.99%)27711.7 WDrop/Amp High
10 AWG5.26 mm²30 A80.54 V (16.78%)399.5 V132.86 V (27.68%)17438.4 WDrop/Amp High
8 AWG8.37 mm²50 A50.62 V (10.55%)429.4 V83.49 V (17.39%)10958.9 WDrop/Amp High
6 AWG13.3 mm²65 A31.85 V (6.64%)448.1 V52.54 V (10.95%)6896.7 WDrop/Amp High
4 AWG21.15 mm²85 A20.03 V (4.17%)460.0 V33.04 V (6.88%)4336.9 WDrop/Amp High
3 AWG26.67 mm²100 A15.89 V (3.31%)464.1 V26.2 V (5.46%)3439.3 WDrop/Amp High
2 AWG33.62 mm²115 A12.6 V (2.63%)467.4 V20.79 V (4.33%)2728.3 WDrop/Amp High
1 AWG42.41 mm²130 A9.99 V (2.08%)470.0 V16.48 V (3.43%)2162.8 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A7.92 V (1.65%)472.1 V13.06 V (2.72%)1714.8 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A6.28 V (1.31%)473.7 V10.36 V (2.16%)1360.3 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A4.98 V (1.04%)475.0 V8.22 V (1.71%)1079.0 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A3.95 V (0.82%)476.0 V6.52 V (1.36%)855.7 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A3.34 V (0.7%)476.7 V5.52 V (1.15%)724.0 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A2.79 V (0.58%)477.2 V4.6 V (0.96%)603.5 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A2.39 V (0.5%)477.6 V3.94 V (0.82%)517.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.09 V (0.44%)477.9 V3.45 V (0.72%)452.5 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.67 V (0.35%)478.3 V2.76 V (0.57%)362.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.39 V (0.29%)478.6 V2.3 V (0.48%)301.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.11 V (0.23%)478.9 V1.84 V (0.38%)241.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.84 V (0.17%)479.2 V1.38 V (0.29%)181.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 125 amps at 300 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 125A load over 300 feet one-way at 480V (3-Phase), you need 1 AWG copper wire. This produces a voltage drop of 9.99V (2.08%) and delivers 470.0V at the load.

What size aluminum wire is required for 125 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 2/0 AWG to maintain voltage drop at 10.36V (2.16%).

What breaker size is needed for a 125A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (125A × 1.25 = 156.2A), which corresponds to a standard 160A circuit breaker.