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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

150 Amp Wire Size at 350 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 150 A load over a 350 ft (106.7 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 2.31%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 11.51V (2.4%)
Voltage at Load End468.9 VLoss: 11.09 V (2880.9 W)
Power & Breaker (125%)124.71 kW200A Breaker Recommended

All AWG & kcmil Wire Gauges for 150 Amps at 350 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A285.16 V (59.41%)194.8 V470.38 V (98.0%)74086.2 WDrop/Amp High
12 AWG3.31 mm²20 A179.19 V (37.33%)300.8 V295.58 V (61.58%)46555.7 WDrop/Amp High
10 AWG5.26 mm²30 A112.76 V (23.49%)367.2 V186.0 V (38.75%)29296.4 WDrop/Amp High
8 AWG8.37 mm²50 A70.86 V (14.76%)409.1 V116.89 V (24.35%)18410.9 WDrop/Amp High
6 AWG13.3 mm²65 A44.6 V (9.29%)435.4 V73.56 V (15.33%)11586.4 WDrop/Amp High
4 AWG21.15 mm²85 A28.04 V (5.84%)452.0 V46.26 V (9.64%)7286.0 WDrop/Amp High
3 AWG26.67 mm²100 A22.24 V (4.63%)457.8 V36.68 V (7.64%)5778.0 WDrop/Amp High
2 AWG33.62 mm²115 A17.64 V (3.68%)462.4 V29.1 V (6.06%)4583.6 WDrop/Amp High
1 AWG42.41 mm²130 A13.99 V (2.91%)466.0 V23.07 V (4.81%)3633.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A11.09 V (2.31%)468.9 V18.29 V (3.81%)2880.9 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A8.8 V (1.83%)471.2 V14.51 V (3.02%)2285.3 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A6.98 V (1.45%)473.0 V11.51 V (2.4%)1812.7 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A5.53 V (1.15%)474.5 V9.13 V (1.9%)1437.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A4.68 V (0.98%)475.3 V7.72 V (1.61%)1216.3 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A3.9 V (0.81%)476.1 V6.44 V (1.34%)1013.8 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A3.35 V (0.7%)476.7 V5.52 V (1.15%)869.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.93 V (0.61%)477.1 V4.83 V (1.01%)760.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A2.34 V (0.49%)477.7 V3.86 V (0.8%)608.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.95 V (0.41%)478.0 V3.22 V (0.67%)506.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.56 V (0.33%)478.4 V2.57 V (0.54%)405.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.17 V (0.24%)478.8 V1.93 V (0.4%)304.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 150 amps at 350 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 150A load over 350 feet one-way at 480V (3-Phase), you need 1/0 AWG copper wire. This produces a voltage drop of 11.09V (2.31%) and delivers 468.9V at the load.

What size aluminum wire is required for 150 amps at 350 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 11.51V (2.4%).

What breaker size is needed for a 150A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (150A × 1.25 = 187.5A), which corresponds to a standard 200A circuit breaker.