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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

150 Amp Wire Size at 450 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 150 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)250 kcmil126.7 mm² · Drop: 2.9%
Aluminum Wire (≤3% Drop)400 kcmilDrop: 7.17V (2.99%)
Voltage at Load End233.0 VLoss: 6.95 V (1042.5 W)
Power & Breaker (125%)36.0 kW200A Breaker Recommended

All AWG & kcmil Wire Gauges for 150 Amps at 450 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A423.35 V (176.4%)0.0 V698.33 V (290.97%)63502.4 WDrop/Amp High
12 AWG3.31 mm²20 A266.03 V (110.85%)0.0 V438.83 V (182.85%)39904.9 WDrop/Amp High
10 AWG5.26 mm²30 A167.41 V (69.75%)72.6 V276.15 V (115.06%)25111.2 WDrop/Amp High
8 AWG8.37 mm²50 A105.21 V (43.84%)134.8 V173.54 V (72.31%)15780.8 WDrop/Amp High
6 AWG13.3 mm²65 A66.21 V (27.59%)173.8 V109.21 V (45.51%)9931.2 WDrop/Amp High
4 AWG21.15 mm²85 A41.63 V (17.35%)198.4 V68.68 V (28.62%)6245.2 WDrop/Amp High
3 AWG26.67 mm²100 A33.02 V (13.76%)207.0 V54.46 V (22.69%)4952.6 WDrop/Amp High
2 AWG33.62 mm²115 A26.19 V (10.91%)213.8 V43.2 V (18.0%)3928.8 WDrop/Amp High
1 AWG42.41 mm²130 A20.76 V (8.65%)219.2 V34.25 V (14.27%)3114.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A16.46 V (6.86%)223.5 V27.16 V (11.31%)2469.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A13.06 V (5.44%)226.9 V21.54 V (8.98%)1958.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A10.36 V (4.32%)229.6 V17.09 V (7.12%)1553.8 W~ ≤5%
4/0 AWG107.2 mm²230 A8.21 V (3.42%)231.8 V13.55 V (5.65%)1232.1 W~ ≤5%
250 kcmil126.7 mm²255 A6.95 V (2.9%)233.0 V11.46 V (4.78%)1042.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A5.79 V (2.41%)234.2 V9.56 V (3.98%)869.0 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A4.97 V (2.07%)235.0 V8.19 V (3.41%)745.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A4.34 V (1.81%)235.7 V7.17 V (2.99%)651.6 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A3.48 V (1.45%)236.5 V5.73 V (2.39%)521.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.9 V (1.21%)237.1 V4.78 V (1.99%)434.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.32 V (0.97%)237.7 V3.82 V (1.59%)347.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.74 V (0.72%)238.3 V2.87 V (1.19%)260.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 150 amps at 450 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 150A load over 450 feet one-way at 240V (1-Phase), you need 250 kcmil copper wire. This produces a voltage drop of 6.95V (2.9%) and delivers 233.0V at the load.

What size aluminum wire is required for 150 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 400 kcmil to maintain voltage drop at 7.17V (2.99%).

What breaker size is needed for a 150A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (150A × 1.25 = 187.5A), which corresponds to a standard 200A circuit breaker.