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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

200 Amp Wire Size at 450 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 200 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)350 kcmil177.3 mm² · Drop: 2.76%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 6.37V (2.65%)
Voltage at Load End233.4 VLoss: 6.62 V (1324.4 W)
Power & Breaker (125%)48.0 kW250A Breaker Recommended

All AWG & kcmil Wire Gauges for 200 Amps at 450 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A564.47 V (235.19%)0.0 V931.11 V (387.96%)112893.2 WDrop/Amp High
12 AWG3.31 mm²20 A354.71 V (147.8%)0.0 V585.11 V (243.79%)70942.0 WDrop/Amp High
10 AWG5.26 mm²30 A223.21 V (93.0%)16.8 V368.19 V (153.41%)44642.2 WDrop/Amp High
8 AWG8.37 mm²50 A140.27 V (58.45%)99.7 V231.39 V (96.41%)28054.7 WDrop/Amp High
6 AWG13.3 mm²65 A88.28 V (36.78%)151.7 V145.62 V (60.67%)17655.5 WDrop/Amp High
4 AWG21.15 mm²85 A55.51 V (23.13%)184.5 V91.57 V (38.15%)11102.5 WDrop/Amp High
3 AWG26.67 mm²100 A44.02 V (18.34%)196.0 V72.62 V (30.26%)8804.6 WDrop/Amp High
2 AWG33.62 mm²115 A34.92 V (14.55%)205.1 V57.61 V (24.0%)6984.5 WDrop/Amp High
1 AWG42.41 mm²130 A27.68 V (11.54%)212.3 V45.67 V (19.03%)5536.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A21.95 V (9.15%)218.1 V36.21 V (15.09%)4389.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A17.41 V (7.25%)222.6 V28.72 V (11.97%)3482.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A13.81 V (5.75%)226.2 V22.78 V (9.49%)2762.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A10.95 V (4.56%)229.0 V18.07 V (7.53%)2190.5 W~ ≤5%
250 kcmil126.7 mm²255 A9.27 V (3.86%)230.7 V15.29 V (6.37%)1853.3 W~ ≤5%
300 kcmil152.0 mm²285 A7.72 V (3.22%)232.3 V12.74 V (5.31%)1544.9 W~ ≤5%
350 kcmil177.3 mm²310 A6.62 V (2.76%)233.4 V10.92 V (4.55%)1324.4 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A5.79 V (2.41%)234.2 V9.55 V (3.98%)1158.5 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A4.63 V (1.93%)235.4 V7.64 V (3.18%)926.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A3.86 V (1.61%)236.1 V6.37 V (2.65%)772.4 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A3.09 V (1.29%)236.9 V5.1 V (2.12%)617.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.32 V (0.97%)237.7 V3.82 V (1.59%)463.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 200 amps at 450 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 200A load over 450 feet one-way at 240V (1-Phase), you need 350 kcmil copper wire. This produces a voltage drop of 6.62V (2.76%) and delivers 233.4V at the load.

What size aluminum wire is required for 200 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 6.37V (2.65%).

What breaker size is needed for a 200A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (200A × 1.25 = 250.0A), which corresponds to a standard 250A circuit breaker.