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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

175 Amp Wire Size at 500 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 175 A load over a 500 ft (152.4 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 2.5%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 3.72V (3.1%)
Voltage at Load End117.0 VLoss: 3.0 V (525.7 W)
Power & Breaker (125%)21.0 kW225A Breaker Recommended

All AWG & kcmil Wire Gauges for 175 Amps at 500 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A548.79 V (457.32%)0.0 V905.24 V (754.37%)96037.6 WDrop/Amp High
12 AWG3.31 mm²20 A344.86 V (287.38%)0.0 V568.85 V (474.04%)60349.9 WDrop/Amp High
10 AWG5.26 mm²30 A217.01 V (180.84%)0.0 V357.97 V (298.31%)37976.9 WDrop/Amp High
8 AWG8.37 mm²50 A136.38 V (113.65%)0.0 V224.96 V (187.47%)23866.0 WDrop/Amp High
6 AWG13.3 mm²65 A85.83 V (71.52%)34.2 V141.57 V (117.98%)15019.4 WDrop/Amp High
4 AWG21.15 mm²85 A53.97 V (44.98%)66.0 V89.03 V (74.19%)9444.8 WDrop/Amp High
3 AWG26.67 mm²100 A42.8 V (35.67%)77.2 V70.6 V (58.83%)7490.0 WDrop/Amp High
2 AWG33.62 mm²115 A33.95 V (28.29%)86.0 V56.01 V (46.67%)5941.7 WDrop/Amp High
1 AWG42.41 mm²130 A26.92 V (22.43%)93.1 V44.4 V (37.0%)4710.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A21.34 V (17.78%)98.7 V35.2 V (29.33%)3734.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A16.93 V (14.11%)103.1 V27.92 V (23.27%)2962.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A13.43 V (11.19%)106.6 V22.15 V (18.46%)2349.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A10.65 V (8.87%)109.4 V17.56 V (14.64%)1863.4 WDrop/Amp High
250 kcmil126.7 mm²255 A9.01 V (7.51%)111.0 V14.86 V (12.38%)1576.6 WDrop/Amp High
300 kcmil152.0 mm²285 A7.51 V (6.26%)112.5 V12.39 V (10.32%)1314.2 WDrop/Amp High
350 kcmil177.3 mm²310 A6.44 V (5.37%)113.6 V10.62 V (8.85%)1126.7 WDrop/Amp High
400 kcmil202.7 mm²335 A5.63 V (4.69%)114.4 V9.29 V (7.74%)985.5 W~ ≤5%
500 kcmil253.4 mm²380 A4.5 V (3.75%)115.5 V7.43 V (6.19%)788.3 W~ ≤5%
600 kcmil304.0 mm²420 A3.75 V (3.13%)116.2 V6.19 V (5.16%)657.1 W~ ≤5%
750 kcmil380.0 mm²475 A3.0 V (2.5%)117.0 V4.96 V (4.13%)525.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.25 V (1.88%)117.7 V3.72 V (3.1%)394.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 175 amps at 500 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 175A load over 500 feet one-way at 120V (1-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 3.0V (2.5%) and delivers 117.0V at the load.

What size aluminum wire is required for 175 amps at 500 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 3.72V (3.1%).

What breaker size is needed for a 175A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (175A × 1.25 = 218.8A), which corresponds to a standard 225A circuit breaker.