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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

20 Amp Wire Size at 200 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 20 A load over a 200 ft (61.0 m) one-way run.

Copper Wire (≤3% Drop)12 AWG3.31 mm² · Drop: 2.84%
Aluminum Wire (≤3% Drop)10 AWGDrop: 14.17V (2.95%)
Voltage at Load End466.3 VLoss: 13.65 V (472.9 W)
Power & Breaker (125%)16.63 kW25A Breaker Recommended

All AWG & kcmil Wire Gauges for 20 Amps at 200 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A21.73 V (4.53%)458.3 V35.84 V (7.47%)752.6 WDrop/Amp High
12 AWG3.31 mm²20 A13.65 V (2.84%)466.3 V22.52 V (4.69%)472.9 W✓ PASS (≤3%)
10 AWG5.26 mm²30 A8.59 V (1.79%)471.4 V14.17 V (2.95%)297.6 W✓ PASS (≤3%)
8 AWG8.37 mm²50 A5.4 V (1.12%)474.6 V8.91 V (1.86%)187.0 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A3.4 V (0.71%)476.6 V5.6 V (1.17%)117.7 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A2.14 V (0.45%)477.9 V3.52 V (0.73%)74.0 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A1.69 V (0.35%)478.3 V2.8 V (0.58%)58.7 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.34 V (0.28%)478.7 V2.22 V (0.46%)46.6 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.07 V (0.22%)478.9 V1.76 V (0.37%)36.9 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.84 V (0.18%)479.2 V1.39 V (0.29%)29.3 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.67 V (0.14%)479.3 V1.11 V (0.23%)23.2 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.53 V (0.11%)479.5 V0.88 V (0.18%)18.4 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.42 V (0.09%)479.6 V0.7 V (0.14%)14.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.36 V (0.07%)479.6 V0.59 V (0.12%)12.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.3 V (0.06%)479.7 V0.49 V (0.1%)10.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.25 V (0.05%)479.7 V0.42 V (0.09%)8.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.22 V (0.05%)479.8 V0.37 V (0.08%)7.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.18 V (0.04%)479.8 V0.29 V (0.06%)6.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.15 V (0.03%)479.9 V0.25 V (0.05%)5.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.12 V (0.02%)479.9 V0.2 V (0.04%)4.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.09 V (0.02%)479.9 V0.15 V (0.03%)3.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 20 amps at 200 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 20A load over 200 feet one-way at 480V (3-Phase), you need 12 AWG copper wire. This produces a voltage drop of 13.65V (2.84%) and delivers 466.3V at the load.

What size aluminum wire is required for 20 amps at 200 feet?

Using aluminum conductors (75°C rating), you should use 10 AWG to maintain voltage drop at 14.17V (2.95%).

What breaker size is needed for a 20A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (20A × 1.25 = 25.0A), which corresponds to a standard 25A circuit breaker.