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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

150 Amp Wire Size at 200 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 150 A load over a 200 ft (61.0 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 1.32%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 6.58V (1.37%)
Voltage at Load End473.7 VLoss: 6.34 V (1646.2 W)
Power & Breaker (125%)124.71 kW200A Breaker Recommended

All AWG & kcmil Wire Gauges for 150 Amps at 200 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A162.95 V (33.95%)317.1 V268.79 V (56.0%)42335.0 WDrop/Amp High
12 AWG3.31 mm²20 A102.4 V (21.33%)377.6 V168.91 V (35.19%)26603.2 WDrop/Amp High
10 AWG5.26 mm²30 A64.44 V (13.42%)415.6 V106.29 V (22.14%)16740.8 WDrop/Amp High
8 AWG8.37 mm²50 A40.49 V (8.44%)439.5 V66.8 V (13.92%)10520.5 WDrop/Amp High
6 AWG13.3 mm²65 A25.48 V (5.31%)454.5 V42.04 V (8.76%)6620.8 WDrop/Amp High
4 AWG21.15 mm²85 A16.03 V (3.34%)464.0 V26.43 V (5.51%)4163.4 WDrop/Amp High
3 AWG26.67 mm²100 A12.71 V (2.65%)467.3 V20.96 V (4.37%)3301.7 WDrop/Amp High
2 AWG33.62 mm²115 A10.08 V (2.1%)469.9 V16.63 V (3.46%)2619.2 WDrop/Amp High
1 AWG42.41 mm²130 A7.99 V (1.66%)472.0 V13.18 V (2.75%)2076.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A6.34 V (1.32%)473.7 V10.45 V (2.18%)1646.2 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A5.03 V (1.05%)475.0 V8.29 V (1.73%)1305.9 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A3.99 V (0.83%)476.0 V6.58 V (1.37%)1035.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A3.16 V (0.66%)476.8 V5.22 V (1.09%)821.4 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A2.68 V (0.56%)477.3 V4.41 V (0.92%)695.0 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A2.23 V (0.46%)477.8 V3.68 V (0.77%)579.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.91 V (0.4%)478.1 V3.15 V (0.66%)496.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.67 V (0.35%)478.3 V2.76 V (0.57%)434.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.34 V (0.28%)478.7 V2.21 V (0.46%)347.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.11 V (0.23%)478.9 V1.84 V (0.38%)289.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.89 V (0.19%)479.1 V1.47 V (0.31%)231.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.67 V (0.14%)479.3 V1.1 V (0.23%)173.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 150 amps at 200 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 150A load over 200 feet one-way at 480V (3-Phase), you need 1/0 AWG copper wire. This produces a voltage drop of 6.34V (1.32%) and delivers 473.7V at the load.

What size aluminum wire is required for 150 amps at 200 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 6.58V (1.37%).

What breaker size is needed for a 150A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (150A × 1.25 = 187.5A), which corresponds to a standard 200A circuit breaker.