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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

20 Amp Wire Size at 275 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 20 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)6 AWG13.3 mm² · Drop: 2.25%
Aluminum Wire (≤3% Drop)4 AWGDrop: 4.85V (2.33%)
Voltage at Load End203.3 VLoss: 4.67 V (161.8 W)
Power & Breaker (125%)7.21 kW25A Breaker Recommended

All AWG & kcmil Wire Gauges for 20 Amps at 275 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A29.87 V (14.36%)178.1 V49.28 V (23.69%)1034.9 WDrop/Amp High
12 AWG3.31 mm²20 A18.77 V (9.03%)189.2 V30.97 V (14.89%)650.3 WDrop/Amp High
10 AWG5.26 mm²30 A11.81 V (5.68%)196.2 V19.49 V (9.37%)409.2 WDrop/Amp High
8 AWG8.37 mm²50 A7.42 V (3.57%)200.6 V12.25 V (5.89%)257.2 W~ ≤5%
6 AWG13.3 mm²65 A4.67 V (2.25%)203.3 V7.71 V (3.71%)161.8 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A2.94 V (1.41%)205.1 V4.85 V (2.33%)101.8 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A2.33 V (1.12%)205.7 V3.84 V (1.85%)80.7 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.85 V (0.89%)206.2 V3.05 V (1.47%)64.0 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.47 V (0.7%)206.5 V2.42 V (1.16%)50.8 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.16 V (0.56%)206.8 V1.92 V (0.92%)40.2 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.92 V (0.44%)207.1 V1.52 V (0.73%)31.9 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.73 V (0.35%)207.3 V1.21 V (0.58%)25.3 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.58 V (0.28%)207.4 V0.96 V (0.46%)20.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.49 V (0.24%)207.5 V0.81 V (0.39%)17.0 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.41 V (0.2%)207.6 V0.67 V (0.32%)14.2 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.35 V (0.17%)207.6 V0.58 V (0.28%)12.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.31 V (0.15%)207.7 V0.51 V (0.24%)10.6 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.25 V (0.12%)207.8 V0.4 V (0.19%)8.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.2 V (0.1%)207.8 V0.34 V (0.16%)7.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.16 V (0.08%)207.8 V0.27 V (0.13%)5.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.12 V (0.06%)207.9 V0.2 V (0.1%)4.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 20 amps at 275 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 20A load over 275 feet one-way at 208V (3-Phase), you need 6 AWG copper wire. This produces a voltage drop of 4.67V (2.25%) and delivers 203.3V at the load.

What size aluminum wire is required for 20 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 4 AWG to maintain voltage drop at 4.85V (2.33%).

What breaker size is needed for a 20A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (20A × 1.25 = 25.0A), which corresponds to a standard 25A circuit breaker.