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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

20 Amp Wire Size at 400 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 20 A load over a 400 ft (121.9 m) one-way run.

Copper Wire (≤3% Drop)6 AWG13.3 mm² · Drop: 2.83%
Aluminum Wire (≤3% Drop)4 AWGDrop: 7.05V (2.94%)
Voltage at Load End233.2 VLoss: 6.8 V (235.4 W)
Power & Breaker (125%)8.31 kW25A Breaker Recommended

All AWG & kcmil Wire Gauges for 20 Amps at 400 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A43.45 V (18.11%)196.5 V71.68 V (29.87%)1505.2 WDrop/Amp High
12 AWG3.31 mm²20 A27.31 V (11.38%)212.7 V45.04 V (18.77%)945.9 WDrop/Amp High
10 AWG5.26 mm²30 A17.18 V (7.16%)222.8 V28.34 V (11.81%)595.2 WDrop/Amp High
8 AWG8.37 mm²50 A10.8 V (4.5%)229.2 V17.81 V (7.42%)374.1 W~ ≤5%
6 AWG13.3 mm²65 A6.8 V (2.83%)233.2 V11.21 V (4.67%)235.4 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A4.27 V (1.78%)235.7 V7.05 V (2.94%)148.0 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A3.39 V (1.41%)236.6 V5.59 V (2.33%)117.4 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.69 V (1.12%)237.3 V4.43 V (1.85%)93.1 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.13 V (0.89%)237.9 V3.52 V (1.46%)73.8 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.69 V (0.7%)238.3 V2.79 V (1.16%)58.5 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.34 V (0.56%)238.7 V2.21 V (0.92%)46.4 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.06 V (0.44%)238.9 V1.75 V (0.73%)36.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.84 V (0.35%)239.2 V1.39 V (0.58%)29.2 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.71 V (0.3%)239.3 V1.18 V (0.49%)24.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.59 V (0.25%)239.4 V0.98 V (0.41%)20.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.51 V (0.21%)239.5 V0.84 V (0.35%)17.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.45 V (0.19%)239.6 V0.74 V (0.31%)15.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.36 V (0.15%)239.6 V0.59 V (0.25%)12.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.3 V (0.12%)239.7 V0.49 V (0.2%)10.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.24 V (0.1%)239.8 V0.39 V (0.16%)8.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.18 V (0.07%)239.8 V0.29 V (0.12%)6.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 20 amps at 400 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 20A load over 400 feet one-way at 240V (3-Phase), you need 6 AWG copper wire. This produces a voltage drop of 6.8V (2.83%) and delivers 233.2V at the load.

What size aluminum wire is required for 20 amps at 400 feet?

Using aluminum conductors (75°C rating), you should use 4 AWG to maintain voltage drop at 7.05V (2.94%).

What breaker size is needed for a 20A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (20A × 1.25 = 25.0A), which corresponds to a standard 25A circuit breaker.