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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

20 Amp Wire Size at 600 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 20 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)6 AWG13.3 mm² · Drop: 2.12%
Aluminum Wire (≤3% Drop)4 AWGDrop: 10.57V (2.2%)
Voltage at Load End469.8 VLoss: 10.19 V (353.1 W)
Power & Breaker (125%)16.63 kW25A Breaker Recommended

All AWG & kcmil Wire Gauges for 20 Amps at 600 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A65.18 V (13.58%)414.8 V107.51 V (22.4%)2257.9 WDrop/Amp High
12 AWG3.31 mm²20 A40.96 V (8.53%)439.0 V67.56 V (14.08%)1418.8 WDrop/Amp High
10 AWG5.26 mm²30 A25.77 V (5.37%)454.2 V42.52 V (8.86%)892.8 WDrop/Amp High
8 AWG8.37 mm²50 A16.2 V (3.37%)463.8 V26.72 V (5.57%)561.1 W~ ≤5%
6 AWG13.3 mm²65 A10.19 V (2.12%)469.8 V16.81 V (3.5%)353.1 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A6.41 V (1.34%)473.6 V10.57 V (2.2%)222.1 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A5.08 V (1.06%)474.9 V8.39 V (1.75%)176.1 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A4.03 V (0.84%)476.0 V6.65 V (1.39%)139.7 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A3.2 V (0.67%)476.8 V5.27 V (1.1%)110.7 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A2.53 V (0.53%)477.5 V4.18 V (0.87%)87.8 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A2.01 V (0.42%)478.0 V3.32 V (0.69%)69.6 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.59 V (0.33%)478.4 V2.63 V (0.55%)55.2 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.26 V (0.26%)478.7 V2.09 V (0.43%)43.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.07 V (0.22%)478.9 V1.77 V (0.37%)37.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.89 V (0.19%)479.1 V1.47 V (0.31%)30.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.76 V (0.16%)479.2 V1.26 V (0.26%)26.5 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.67 V (0.14%)479.3 V1.1 V (0.23%)23.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.54 V (0.11%)479.5 V0.88 V (0.18%)18.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.45 V (0.09%)479.6 V0.74 V (0.15%)15.4 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.36 V (0.07%)479.6 V0.59 V (0.12%)12.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.27 V (0.06%)479.7 V0.44 V (0.09%)9.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 20 amps at 600 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 20A load over 600 feet one-way at 480V (3-Phase), you need 6 AWG copper wire. This produces a voltage drop of 10.19V (2.12%) and delivers 469.8V at the load.

What size aluminum wire is required for 20 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 4 AWG to maintain voltage drop at 10.57V (2.2%).

What breaker size is needed for a 20A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (20A × 1.25 = 25.0A), which corresponds to a standard 25A circuit breaker.