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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

150 Amp Wire Size at 600 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 150 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)3/0 AWG85.01 mm² · Drop: 2.49%
Aluminum Wire (≤3% Drop)250 kcmilDrop: 13.24V (2.76%)
Voltage at Load End468.0 VLoss: 11.96 V (3107.5 W)
Power & Breaker (125%)124.71 kW200A Breaker Recommended

All AWG & kcmil Wire Gauges for 150 Amps at 600 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A488.84 V (101.84%)0.0 V806.36 V (167.99%)127004.9 WDrop/Amp High
12 AWG3.31 mm²20 A307.19 V (64.0%)172.8 V506.72 V (105.57%)79809.7 WDrop/Amp High
10 AWG5.26 mm²30 A193.31 V (40.27%)286.7 V318.87 V (66.43%)50222.5 WDrop/Amp High
8 AWG8.37 mm²50 A121.48 V (25.31%)358.5 V200.39 V (41.75%)31561.5 WDrop/Amp High
6 AWG13.3 mm²65 A76.45 V (15.93%)403.5 V126.11 V (26.27%)19862.4 WDrop/Amp High
4 AWG21.15 mm²85 A48.08 V (10.02%)431.9 V79.3 V (16.52%)12490.3 WDrop/Amp High
3 AWG26.67 mm²100 A38.12 V (7.94%)441.9 V62.89 V (13.1%)9905.1 WDrop/Amp High
2 AWG33.62 mm²115 A30.24 V (6.3%)449.8 V49.89 V (10.39%)7857.5 WDrop/Amp High
1 AWG42.41 mm²130 A23.98 V (4.99%)456.0 V39.55 V (8.24%)6229.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A19.01 V (3.96%)461.0 V31.36 V (6.53%)4938.7 W~ ≤5%
2/0 AWG67.43 mm²175 A15.08 V (3.14%)464.9 V24.87 V (5.18%)3917.7 W~ ≤5%
3/0 AWG85.01 mm²200 A11.96 V (2.49%)468.0 V19.73 V (4.11%)3107.5 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A9.48 V (1.98%)470.5 V15.65 V (3.26%)2464.3 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A8.03 V (1.67%)472.0 V13.24 V (2.76%)2085.0 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A6.69 V (1.39%)473.3 V11.03 V (2.3%)1738.0 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A5.73 V (1.19%)474.3 V9.46 V (1.97%)1490.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A5.02 V (1.05%)475.0 V8.27 V (1.72%)1303.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A4.01 V (0.84%)476.0 V6.62 V (1.38%)1042.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A3.34 V (0.7%)476.7 V5.52 V (1.15%)869.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.68 V (0.56%)477.3 V4.41 V (0.92%)695.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.01 V (0.42%)478.0 V3.31 V (0.69%)521.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 150 amps at 600 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 150A load over 600 feet one-way at 480V (3-Phase), you need 3/0 AWG copper wire. This produces a voltage drop of 11.96V (2.49%) and delivers 468.0V at the load.

What size aluminum wire is required for 150 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 250 kcmil to maintain voltage drop at 13.24V (2.76%).

What breaker size is needed for a 150A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (150A × 1.25 = 187.5A), which corresponds to a standard 200A circuit breaker.