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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

200 Amp Wire Size at 600 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 200 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)4/0 AWG107.2 mm² · Drop: 2.63%
Aluminum Wire (≤3% Drop)350 kcmilDrop: 12.61V (2.63%)
Voltage at Load End467.4 VLoss: 12.65 V (4380.9 W)
Power & Breaker (125%)166.28 kW250A Breaker Recommended

All AWG & kcmil Wire Gauges for 200 Amps at 600 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A651.79 V (135.79%)0.0 V1075.15 V (223.99%)225786.5 WDrop/Amp High
12 AWG3.31 mm²20 A409.58 V (85.33%)70.4 V675.62 V (140.75%)141883.9 WDrop/Amp High
10 AWG5.26 mm²30 A257.74 V (53.7%)222.3 V425.15 V (88.57%)89284.4 WDrop/Amp High
8 AWG8.37 mm²50 A161.97 V (33.74%)318.0 V267.18 V (55.66%)56109.4 WDrop/Amp High
6 AWG13.3 mm²65 A101.93 V (21.24%)378.1 V168.14 V (35.03%)35311.0 WDrop/Amp High
4 AWG21.15 mm²85 A64.1 V (13.35%)415.9 V105.74 V (22.03%)22205.0 WDrop/Amp High
3 AWG26.67 mm²100 A50.83 V (10.59%)429.2 V83.85 V (17.47%)17609.1 WDrop/Amp High
2 AWG33.62 mm²115 A40.32 V (8.4%)439.7 V66.52 V (13.86%)13968.9 WDrop/Amp High
1 AWG42.41 mm²130 A31.97 V (6.66%)448.0 V52.73 V (10.99%)11073.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A25.35 V (5.28%)454.7 V41.81 V (8.71%)8779.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A20.11 V (4.19%)459.9 V33.16 V (6.91%)6964.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A15.95 V (3.32%)464.1 V26.31 V (5.48%)5524.5 W~ ≤5%
4/0 AWG107.2 mm²230 A12.65 V (2.63%)467.4 V20.86 V (4.35%)4380.9 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A10.7 V (2.23%)469.3 V17.65 V (3.68%)3706.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A8.92 V (1.86%)471.1 V14.71 V (3.07%)3089.7 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A7.65 V (1.59%)472.4 V12.61 V (2.63%)2648.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A6.69 V (1.39%)473.3 V11.03 V (2.3%)2316.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A5.35 V (1.11%)474.6 V8.83 V (1.84%)1853.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A4.46 V (0.93%)475.5 V7.36 V (1.53%)1544.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A3.57 V (0.74%)476.4 V5.89 V (1.23%)1235.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.68 V (0.56%)477.3 V4.41 V (0.92%)926.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 200 amps at 600 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 200A load over 600 feet one-way at 480V (3-Phase), you need 4/0 AWG copper wire. This produces a voltage drop of 12.65V (2.63%) and delivers 467.4V at the load.

What size aluminum wire is required for 200 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 350 kcmil to maintain voltage drop at 12.61V (2.63%).

What breaker size is needed for a 200A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (200A × 1.25 = 250.0A), which corresponds to a standard 250A circuit breaker.