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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

125 Amp Wire Size at 600 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 125 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)2/0 AWG67.43 mm² · Drop: 2.62%
Aluminum Wire (≤3% Drop)4/0 AWGDrop: 13.04V (2.72%)
Voltage at Load End467.4 VLoss: 12.57 V (2720.6 W)
Power & Breaker (125%)103.92 kW160A Breaker Recommended

All AWG & kcmil Wire Gauges for 125 Amps at 600 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A407.37 V (84.87%)72.6 V671.97 V (139.99%)88197.8 WDrop/Amp High
12 AWG3.31 mm²20 A255.99 V (53.33%)224.0 V422.26 V (87.97%)55423.4 WDrop/Amp High
10 AWG5.26 mm²30 A161.09 V (33.56%)318.9 V265.72 V (55.36%)34876.7 WDrop/Amp High
8 AWG8.37 mm²50 A101.23 V (21.09%)378.8 V166.99 V (34.79%)21917.7 WDrop/Amp High
6 AWG13.3 mm²65 A63.71 V (13.27%)416.3 V105.09 V (21.89%)13793.3 WDrop/Amp High
4 AWG21.15 mm²85 A40.06 V (8.35%)439.9 V66.08 V (13.77%)8673.8 WDrop/Amp High
3 AWG26.67 mm²100 A31.77 V (6.62%)448.2 V52.41 V (10.92%)6878.6 WDrop/Amp High
2 AWG33.62 mm²115 A25.2 V (5.25%)454.8 V41.57 V (8.66%)5456.6 WDrop/Amp High
1 AWG42.41 mm²130 A19.98 V (4.16%)460.0 V32.96 V (6.87%)4325.7 W~ ≤5%
1/0 AWG53.49 mm²150 A15.84 V (3.3%)464.2 V26.13 V (5.44%)3429.6 W~ ≤5%
2/0 AWG67.43 mm²175 A12.57 V (2.62%)467.4 V20.73 V (4.32%)2720.6 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A9.97 V (2.08%)470.0 V16.44 V (3.43%)2158.0 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A7.9 V (1.65%)472.1 V13.04 V (2.72%)1711.3 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A6.69 V (1.39%)473.3 V11.03 V (2.3%)1447.9 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A5.57 V (1.16%)474.4 V9.2 V (1.92%)1206.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A4.78 V (1.0%)475.2 V7.88 V (1.64%)1034.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A4.18 V (0.87%)475.8 V6.9 V (1.44%)905.0 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A3.34 V (0.7%)476.7 V5.52 V (1.15%)724.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.79 V (0.58%)477.2 V4.6 V (0.96%)603.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.23 V (0.46%)477.8 V3.68 V (0.77%)482.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.67 V (0.35%)478.3 V2.76 V (0.57%)362.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 125 amps at 600 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 125A load over 600 feet one-way at 480V (3-Phase), you need 2/0 AWG copper wire. This produces a voltage drop of 12.57V (2.62%) and delivers 467.4V at the load.

What size aluminum wire is required for 125 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 4/0 AWG to maintain voltage drop at 13.04V (2.72%).

What breaker size is needed for a 125A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (125A × 1.25 = 156.2A), which corresponds to a standard 160A circuit breaker.