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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

25 Amp Wire Size at 1000 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 25 A load over a 1000 ft (304.8 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 2.54%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 6.33V (2.64%)
Voltage at Load End233.9 VLoss: 6.1 V (152.4 W)
Power & Breaker (125%)6.0 kW32A Breaker Recommended

All AWG & kcmil Wire Gauges for 25 Amps at 1000 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A156.8 V (65.33%)83.2 V258.64 V (107.77%)3919.9 WDrop/Amp High
12 AWG3.31 mm²20 A98.53 V (41.05%)141.5 V162.53 V (67.72%)2463.3 WDrop/Amp High
10 AWG5.26 mm²30 A62.0 V (25.83%)178.0 V102.28 V (42.62%)1550.1 WDrop/Amp High
8 AWG8.37 mm²50 A38.96 V (16.24%)201.0 V64.27 V (26.78%)974.1 WDrop/Amp High
6 AWG13.3 mm²65 A24.52 V (10.22%)215.5 V40.45 V (16.85%)613.0 WDrop/Amp High
4 AWG21.15 mm²85 A15.42 V (6.43%)224.6 V25.44 V (10.6%)385.5 WDrop/Amp High
3 AWG26.67 mm²100 A12.23 V (5.1%)227.8 V20.17 V (8.4%)305.7 WDrop/Amp High
2 AWG33.62 mm²115 A9.7 V (4.04%)230.3 V16.0 V (6.67%)242.5 W~ ≤5%
1 AWG42.41 mm²130 A7.69 V (3.2%)232.3 V12.69 V (5.29%)192.3 W~ ≤5%
1/0 AWG53.49 mm²150 A6.1 V (2.54%)233.9 V10.06 V (4.19%)152.4 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A4.84 V (2.02%)235.2 V7.98 V (3.32%)120.9 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A3.84 V (1.6%)236.2 V6.33 V (2.64%)95.9 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A3.04 V (1.27%)237.0 V5.02 V (2.09%)76.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A2.57 V (1.07%)237.4 V4.25 V (1.77%)64.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A2.15 V (0.89%)237.9 V3.54 V (1.47%)53.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.84 V (0.77%)238.2 V3.03 V (1.26%)46.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.61 V (0.67%)238.4 V2.65 V (1.11%)40.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.29 V (0.54%)238.7 V2.12 V (0.88%)32.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.07 V (0.45%)238.9 V1.77 V (0.74%)26.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.86 V (0.36%)239.1 V1.42 V (0.59%)21.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.64 V (0.27%)239.4 V1.06 V (0.44%)16.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 25 amps at 1000 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 25A load over 1000 feet one-way at 240V (1-Phase), you need 1/0 AWG copper wire. This produces a voltage drop of 6.1V (2.54%) and delivers 233.9V at the load.

What size aluminum wire is required for 25 amps at 1000 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 6.33V (2.64%).

What breaker size is needed for a 25A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (25A × 1.25 = 31.2A), which corresponds to a standard 32A circuit breaker.