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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

25 Amp Wire Size at 600 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 25 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)3 AWG26.67 mm² · Drop: 2.65%
Aluminum Wire (≤3% Drop)1 AWGDrop: 6.59V (2.75%)
Voltage at Load End233.6 VLoss: 6.35 V (275.1 W)
Power & Breaker (125%)10.39 kW32A Breaker Recommended

All AWG & kcmil Wire Gauges for 25 Amps at 600 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A81.47 V (33.95%)158.5 V134.39 V (56.0%)3527.9 WDrop/Amp High
12 AWG3.31 mm²20 A51.2 V (21.33%)188.8 V84.45 V (35.19%)2216.9 WDrop/Amp High
10 AWG5.26 mm²30 A32.22 V (13.42%)207.8 V53.14 V (22.14%)1395.1 WDrop/Amp High
8 AWG8.37 mm²50 A20.25 V (8.44%)219.8 V33.4 V (13.92%)876.7 WDrop/Amp High
6 AWG13.3 mm²65 A12.74 V (5.31%)227.3 V21.02 V (8.76%)551.7 WDrop/Amp High
4 AWG21.15 mm²85 A8.01 V (3.34%)232.0 V13.22 V (5.51%)347.0 W~ ≤5%
3 AWG26.67 mm²100 A6.35 V (2.65%)233.6 V10.48 V (4.37%)275.1 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A5.04 V (2.1%)235.0 V8.31 V (3.46%)218.3 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A4.0 V (1.66%)236.0 V6.59 V (2.75%)173.0 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A3.17 V (1.32%)236.8 V5.23 V (2.18%)137.2 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A2.51 V (1.05%)237.5 V4.15 V (1.73%)108.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.99 V (0.83%)238.0 V3.29 V (1.37%)86.3 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.58 V (0.66%)238.4 V2.61 V (1.09%)68.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.34 V (0.56%)238.7 V2.21 V (0.92%)57.9 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.11 V (0.46%)238.9 V1.84 V (0.77%)48.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.96 V (0.4%)239.0 V1.58 V (0.66%)41.4 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.84 V (0.35%)239.2 V1.38 V (0.57%)36.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.67 V (0.28%)239.3 V1.1 V (0.46%)29.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.56 V (0.23%)239.4 V0.92 V (0.38%)24.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.45 V (0.19%)239.6 V0.74 V (0.31%)19.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.33 V (0.14%)239.7 V0.55 V (0.23%)14.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 25 amps at 600 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 25A load over 600 feet one-way at 240V (3-Phase), you need 3 AWG copper wire. This produces a voltage drop of 6.35V (2.65%) and delivers 233.6V at the load.

What size aluminum wire is required for 25 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 1 AWG to maintain voltage drop at 6.59V (2.75%).

What breaker size is needed for a 25A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (25A × 1.25 = 31.2A), which corresponds to a standard 32A circuit breaker.