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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

25 Amp Wire Size at 75 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 25 A load over a 75 ft (22.9 m) one-way run.

Copper Wire (≤3% Drop)10 AWG5.26 mm² · Drop: 1.68%
Aluminum Wire (≤3% Drop)10 AWGDrop: 6.64V (2.77%)
Voltage at Load End236.0 VLoss: 4.03 V (174.4 W)
Power & Breaker (125%)10.39 kW32A Breaker Recommended

All AWG & kcmil Wire Gauges for 25 Amps at 75 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A10.18 V (4.24%)229.8 V16.8 V (7.0%)441.0 WDrop/Amp High
12 AWG3.31 mm²20 A6.4 V (2.67%)233.6 V10.56 V (4.4%)277.1 WDrop/Amp High
10 AWG5.26 mm²30 A4.03 V (1.68%)236.0 V6.64 V (2.77%)174.4 W✓ PASS (≤3%)
8 AWG8.37 mm²50 A2.53 V (1.05%)237.5 V4.17 V (1.74%)109.6 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A1.59 V (0.66%)238.4 V2.63 V (1.09%)69.0 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A1.0 V (0.42%)239.0 V1.65 V (0.69%)43.4 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.79 V (0.33%)239.2 V1.31 V (0.55%)34.4 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.63 V (0.26%)239.4 V1.04 V (0.43%)27.3 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.5 V (0.21%)239.5 V0.82 V (0.34%)21.6 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.4 V (0.17%)239.6 V0.65 V (0.27%)17.1 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.31 V (0.13%)239.7 V0.52 V (0.22%)13.6 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.25 V (0.1%)239.8 V0.41 V (0.17%)10.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.2 V (0.08%)239.8 V0.33 V (0.14%)8.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.17 V (0.07%)239.8 V0.28 V (0.11%)7.2 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.14 V (0.06%)239.9 V0.23 V (0.1%)6.0 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.12 V (0.05%)239.9 V0.2 V (0.08%)5.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.1 V (0.04%)239.9 V0.17 V (0.07%)4.5 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.08 V (0.03%)239.9 V0.14 V (0.06%)3.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.07 V (0.03%)239.9 V0.11 V (0.05%)3.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.06 V (0.02%)239.9 V0.09 V (0.04%)2.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.04 V (0.02%)240.0 V0.07 V (0.03%)1.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 25 amps at 75 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 25A load over 75 feet one-way at 240V (3-Phase), you need 10 AWG copper wire. This produces a voltage drop of 4.03V (1.68%) and delivers 236.0V at the load.

What size aluminum wire is required for 25 amps at 75 feet?

Using aluminum conductors (75°C rating), you should use 10 AWG to maintain voltage drop at 6.64V (2.77%).

What breaker size is needed for a 25A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (25A × 1.25 = 31.2A), which corresponds to a standard 32A circuit breaker.