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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

250 Amp Wire Size at 125 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 250 A load over a 125 ft (38.1 m) one-way run.

Copper Wire (≤3% Drop)250 kcmil126.7 mm² · Drop: 2.68%
Aluminum Wire (≤3% Drop)400 kcmilDrop: 3.32V (2.76%)
Voltage at Load End116.8 VLoss: 3.22 V (804.4 W)
Power & Breaker (125%)30.0 kW350A Breaker Recommended

All AWG & kcmil Wire Gauges for 250 Amps at 125 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A196.0 V (163.33%)0.0 V323.3 V (269.42%)48998.8 WDrop/Amp High
12 AWG3.31 mm²20 A123.16 V (102.64%)0.0 V203.16 V (169.3%)30790.8 WDrop/Amp High
10 AWG5.26 mm²30 A77.5 V (64.59%)42.5 V127.85 V (106.54%)19376.0 WDrop/Amp High
8 AWG8.37 mm²50 A48.71 V (40.59%)71.3 V80.34 V (66.95%)12176.5 WDrop/Amp High
6 AWG13.3 mm²65 A30.65 V (25.54%)89.3 V50.56 V (42.13%)7663.0 WDrop/Amp High
4 AWG21.15 mm²85 A19.28 V (16.06%)100.7 V31.8 V (26.5%)4818.8 WDrop/Amp High
3 AWG26.67 mm²100 A15.29 V (12.74%)104.7 V25.21 V (21.01%)3821.4 WDrop/Amp High
2 AWG33.62 mm²115 A12.13 V (10.1%)107.9 V20.0 V (16.67%)3031.5 WDrop/Amp High
1 AWG42.41 mm²130 A9.61 V (8.01%)110.4 V15.86 V (13.21%)2403.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A7.62 V (6.35%)112.4 V12.57 V (10.48%)1905.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A6.05 V (5.04%)114.0 V9.97 V (8.31%)1511.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A4.8 V (4.0%)115.2 V7.91 V (6.59%)1198.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A3.8 V (3.17%)116.2 V6.27 V (5.23%)950.7 WDrop/Amp High
250 kcmil126.7 mm²255 A3.22 V (2.68%)116.8 V5.31 V (4.42%)804.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A2.68 V (2.24%)117.3 V4.42 V (3.69%)670.5 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A2.3 V (1.92%)117.7 V3.79 V (3.16%)574.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.01 V (1.68%)118.0 V3.32 V (2.76%)502.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.61 V (1.34%)118.4 V2.65 V (2.21%)402.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.34 V (1.12%)118.7 V2.21 V (1.84%)335.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.07 V (0.89%)118.9 V1.77 V (1.47%)268.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.8 V (0.67%)119.2 V1.33 V (1.11%)201.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 250 amps at 125 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 250A load over 125 feet one-way at 120V (1-Phase), you need 250 kcmil copper wire. This produces a voltage drop of 3.22V (2.68%) and delivers 116.8V at the load.

What size aluminum wire is required for 250 amps at 125 feet?

Using aluminum conductors (75°C rating), you should use 400 kcmil to maintain voltage drop at 3.32V (2.76%).

What breaker size is needed for a 250A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (250A × 1.25 = 312.5A), which corresponds to a standard 350A circuit breaker.