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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

250 Amp Wire Size at 75 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 250 A load over a 75 ft (22.9 m) one-way run.

Copper Wire (≤3% Drop)250 kcmil126.7 mm² · Drop: 1.61%
Aluminum Wire (≤3% Drop)350 kcmilDrop: 2.28V (1.9%)
Voltage at Load End118.1 VLoss: 1.93 V (482.6 W)
Power & Breaker (125%)30.0 kW350A Breaker Recommended

All AWG & kcmil Wire Gauges for 250 Amps at 75 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A117.6 V (98.0%)2.4 V193.98 V (161.65%)29399.3 WDrop/Amp High
12 AWG3.31 mm²20 A73.9 V (61.58%)46.1 V121.9 V (101.58%)18474.5 WDrop/Amp High
10 AWG5.26 mm²30 A46.5 V (38.75%)73.5 V76.71 V (63.92%)11625.6 WDrop/Amp High
8 AWG8.37 mm²50 A29.22 V (24.35%)90.8 V48.21 V (40.17%)7305.9 WDrop/Amp High
6 AWG13.3 mm²65 A18.39 V (15.33%)101.6 V30.34 V (25.28%)4597.8 WDrop/Amp High
4 AWG21.15 mm²85 A11.57 V (9.64%)108.4 V19.08 V (15.9%)2891.3 WDrop/Amp High
3 AWG26.67 mm²100 A9.17 V (7.64%)110.8 V15.13 V (12.61%)2292.9 WDrop/Amp High
2 AWG33.62 mm²115 A7.28 V (6.06%)112.7 V12.0 V (10.0%)1818.9 WDrop/Amp High
1 AWG42.41 mm²130 A5.77 V (4.81%)114.2 V9.51 V (7.93%)1441.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A4.57 V (3.81%)115.4 V7.54 V (6.29%)1143.2 WDrop/Amp High
2/0 AWG67.43 mm²175 A3.63 V (3.02%)116.4 V5.98 V (4.99%)906.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A2.88 V (2.4%)117.1 V4.75 V (3.96%)719.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A2.28 V (1.9%)117.7 V3.76 V (3.14%)570.4 WDrop/Amp High
250 kcmil126.7 mm²255 A1.93 V (1.61%)118.1 V3.18 V (2.65%)482.6 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.61 V (1.34%)118.4 V2.65 V (2.21%)402.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.38 V (1.15%)118.6 V2.28 V (1.9%)344.9 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.21 V (1.01%)118.8 V1.99 V (1.66%)301.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.97 V (0.8%)119.0 V1.59 V (1.33%)241.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.8 V (0.67%)119.2 V1.33 V (1.11%)201.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.64 V (0.54%)119.4 V1.06 V (0.88%)160.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.48 V (0.4%)119.5 V0.8 V (0.66%)120.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 250 amps at 75 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 250A load over 75 feet one-way at 120V (1-Phase), you need 250 kcmil copper wire. This produces a voltage drop of 1.93V (1.61%) and delivers 118.1V at the load.

What size aluminum wire is required for 250 amps at 75 feet?

Using aluminum conductors (75°C rating), you should use 350 kcmil to maintain voltage drop at 2.28V (1.9%).

What breaker size is needed for a 250A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (250A × 1.25 = 312.5A), which corresponds to a standard 350A circuit breaker.