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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

250 Amp Wire Size at 750 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 250 A load over a 750 ft (228.6 m) one-way run.

Copper Wire (≤3% Drop)300 kcmil152.0 mm² · Drop: 2.9%
Aluminum Wire (≤3% Drop)500 kcmilDrop: 13.79V (2.87%)
Voltage at Load End466.1 VLoss: 13.94 V (6034.6 W)
Power & Breaker (125%)207.85 kW350A Breaker Recommended

All AWG & kcmil Wire Gauges for 250 Amps at 750 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1018.42 V (212.17%)0.0 V1679.92 V (349.98%)440989.2 WDrop/Amp High
12 AWG3.31 mm²20 A639.97 V (133.33%)0.0 V1055.66 V (219.93%)277117.1 WDrop/Amp High
10 AWG5.26 mm²30 A402.72 V (83.9%)77.3 V664.3 V (138.4%)174383.6 WDrop/Amp High
8 AWG8.37 mm²50 A253.08 V (52.73%)226.9 V417.47 V (86.97%)109588.7 WDrop/Amp High
6 AWG13.3 mm²65 A159.27 V (33.18%)320.7 V262.72 V (54.73%)68966.7 WDrop/Amp High
4 AWG21.15 mm²85 A100.16 V (20.87%)379.8 V165.21 V (34.42%)43369.1 WDrop/Amp High
3 AWG26.67 mm²100 A79.43 V (16.55%)400.6 V131.02 V (27.3%)34392.9 WDrop/Amp High
2 AWG33.62 mm²115 A63.01 V (13.13%)417.0 V103.93 V (21.65%)27283.1 WDrop/Amp High
1 AWG42.41 mm²130 A49.95 V (10.41%)430.1 V82.39 V (17.16%)21628.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A39.6 V (8.25%)440.4 V65.32 V (13.61%)17148.2 WDrop/Amp High
2/0 AWG67.43 mm²175 A31.42 V (6.54%)448.6 V51.82 V (10.8%)13603.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A24.92 V (5.19%)455.1 V41.1 V (8.56%)10790.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A19.76 V (4.12%)460.2 V32.6 V (6.79%)8556.5 WDrop/Amp High
250 kcmil126.7 mm²255 A16.72 V (3.48%)463.3 V27.58 V (5.75%)7239.6 W~ ≤5%
300 kcmil152.0 mm²285 A13.94 V (2.9%)466.1 V22.99 V (4.79%)6034.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A11.95 V (2.49%)468.1 V19.71 V (4.11%)5173.5 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A10.45 V (2.18%)469.5 V17.24 V (3.59%)4525.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A8.36 V (1.74%)471.6 V13.79 V (2.87%)3619.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A6.97 V (1.45%)473.0 V11.49 V (2.39%)3017.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A5.57 V (1.16%)474.4 V9.2 V (1.92%)2413.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A4.18 V (0.87%)475.8 V6.9 V (1.44%)1810.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 250 amps at 750 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 250A load over 750 feet one-way at 480V (3-Phase), you need 300 kcmil copper wire. This produces a voltage drop of 13.94V (2.9%) and delivers 466.1V at the load.

What size aluminum wire is required for 250 amps at 750 feet?

Using aluminum conductors (75°C rating), you should use 500 kcmil to maintain voltage drop at 13.79V (2.87%).

What breaker size is needed for a 250A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (250A × 1.25 = 312.5A), which corresponds to a standard 350A circuit breaker.