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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

250 Amp Wire Size at 30 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 250 A load over a 30 ft (9.1 m) one-way run.

Copper Wire (≤3% Drop)250 kcmil126.7 mm² · Drop: 0.14%
Aluminum Wire (≤3% Drop)350 kcmilDrop: 0.79V (0.16%)
Voltage at Load End479.3 VLoss: 0.67 V (289.6 W)
Power & Breaker (125%)207.85 kW350A Breaker Recommended

All AWG & kcmil Wire Gauges for 250 Amps at 30 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A40.74 V (8.49%)439.3 V67.2 V (14.0%)17639.6 WDrop/Amp High
12 AWG3.31 mm²20 A25.6 V (5.33%)454.4 V42.23 V (8.8%)11084.7 WDrop/Amp High
10 AWG5.26 mm²30 A16.11 V (3.36%)463.9 V26.57 V (5.54%)6975.3 WDrop/Amp High
8 AWG8.37 mm²50 A10.12 V (2.11%)469.9 V16.7 V (3.48%)4383.5 WDrop/Amp High
6 AWG13.3 mm²65 A6.37 V (1.33%)473.6 V10.51 V (2.19%)2758.7 WDrop/Amp High
4 AWG21.15 mm²85 A4.01 V (0.83%)476.0 V6.61 V (1.38%)1734.8 WDrop/Amp High
3 AWG26.67 mm²100 A3.18 V (0.66%)476.8 V5.24 V (1.09%)1375.7 WDrop/Amp High
2 AWG33.62 mm²115 A2.52 V (0.53%)477.5 V4.16 V (0.87%)1091.3 WDrop/Amp High
1 AWG42.41 mm²130 A2.0 V (0.42%)478.0 V3.3 V (0.69%)865.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A1.58 V (0.33%)478.4 V2.61 V (0.54%)685.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A1.26 V (0.26%)478.7 V2.07 V (0.43%)544.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A1.0 V (0.21%)479.0 V1.64 V (0.34%)431.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A0.79 V (0.16%)479.2 V1.3 V (0.27%)342.3 WDrop/Amp High
250 kcmil126.7 mm²255 A0.67 V (0.14%)479.3 V1.1 V (0.23%)289.6 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.56 V (0.12%)479.4 V0.92 V (0.19%)241.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.48 V (0.1%)479.5 V0.79 V (0.16%)206.9 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.42 V (0.09%)479.6 V0.69 V (0.14%)181.0 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.33 V (0.07%)479.7 V0.55 V (0.11%)144.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.28 V (0.06%)479.7 V0.46 V (0.1%)120.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.22 V (0.05%)479.8 V0.37 V (0.08%)96.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.17 V (0.03%)479.8 V0.28 V (0.06%)72.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 250 amps at 30 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 250A load over 30 feet one-way at 480V (3-Phase), you need 250 kcmil copper wire. This produces a voltage drop of 0.67V (0.14%) and delivers 479.3V at the load.

What size aluminum wire is required for 250 amps at 30 feet?

Using aluminum conductors (75°C rating), you should use 350 kcmil to maintain voltage drop at 0.79V (0.16%).

What breaker size is needed for a 250A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (250A × 1.25 = 312.5A), which corresponds to a standard 350A circuit breaker.