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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

300 Amp Wire Size at 80 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 300 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)350 kcmil177.3 mm² · Drop: 0.74%
Aluminum Wire (≤3% Drop)500 kcmilDrop: 2.04V (0.85%)
Voltage at Load End238.2 VLoss: 1.77 V (529.8 W)
Power & Breaker (125%)72.0 kW400A Breaker Recommended

All AWG & kcmil Wire Gauges for 300 Amps at 80 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A150.52 V (62.72%)89.5 V248.29 V (103.46%)45157.3 WDrop/Amp High
12 AWG3.31 mm²20 A94.59 V (39.41%)145.4 V156.03 V (65.01%)28376.8 WDrop/Amp High
10 AWG5.26 mm²30 A59.52 V (24.8%)180.5 V98.19 V (40.91%)17856.9 WDrop/Amp High
8 AWG8.37 mm²50 A37.41 V (15.59%)202.6 V61.7 V (25.71%)11221.9 WDrop/Amp High
6 AWG13.3 mm²65 A23.54 V (9.81%)216.5 V38.83 V (16.18%)7062.2 WDrop/Amp High
4 AWG21.15 mm²85 A14.8 V (6.17%)225.2 V24.42 V (10.17%)4441.0 WDrop/Amp High
3 AWG26.67 mm²100 A11.74 V (4.89%)228.3 V19.36 V (8.07%)3521.8 WDrop/Amp High
2 AWG33.62 mm²115 A9.31 V (3.88%)230.7 V15.36 V (6.4%)2793.8 WDrop/Amp High
1 AWG42.41 mm²130 A7.38 V (3.08%)232.6 V12.18 V (5.07%)2214.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A5.85 V (2.44%)234.1 V9.66 V (4.02%)1756.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A4.64 V (1.93%)235.4 V7.66 V (3.19%)1393.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A3.68 V (1.53%)236.3 V6.08 V (2.53%)1104.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A2.92 V (1.22%)237.1 V4.82 V (2.01%)876.2 WDrop/Amp High
250 kcmil126.7 mm²255 A2.47 V (1.03%)237.5 V4.08 V (1.7%)741.3 WDrop/Amp High
300 kcmil152.0 mm²285 A2.06 V (0.86%)237.9 V3.4 V (1.42%)617.9 WDrop/Amp High
350 kcmil177.3 mm²310 A1.77 V (0.74%)238.2 V2.91 V (1.21%)529.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.54 V (0.64%)238.5 V2.55 V (1.06%)463.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.24 V (0.51%)238.8 V2.04 V (0.85%)370.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.03 V (0.43%)239.0 V1.7 V (0.71%)309.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.82 V (0.34%)239.2 V1.36 V (0.57%)247.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.62 V (0.26%)239.4 V1.02 V (0.42%)185.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 300 amps at 80 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 300A load over 80 feet one-way at 240V (1-Phase), you need 350 kcmil copper wire. This produces a voltage drop of 1.77V (0.74%) and delivers 238.2V at the load.

What size aluminum wire is required for 300 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 500 kcmil to maintain voltage drop at 2.04V (0.85%).

What breaker size is needed for a 300A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (300A × 1.25 = 375.0A), which corresponds to a standard 400A circuit breaker.