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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 175 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)6 AWG13.3 mm² · Drop: 2.17%
Aluminum Wire (≤3% Drop)4 AWGDrop: 5.4V (2.25%)
Voltage at Load End234.8 VLoss: 5.2 V (315.4 W)
Power & Breaker (125%)14.55 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 175 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A33.27 V (13.86%)206.7 V54.88 V (22.87%)2016.8 WDrop/Amp High
12 AWG3.31 mm²20 A20.91 V (8.71%)219.1 V34.48 V (14.37%)1267.3 WDrop/Amp High
10 AWG5.26 mm²30 A13.16 V (5.48%)226.8 V21.7 V (9.04%)797.5 WDrop/Amp High
8 AWG8.37 mm²50 A8.27 V (3.44%)231.7 V13.64 V (5.68%)501.2 W~ ≤5%
6 AWG13.3 mm²65 A5.2 V (2.17%)234.8 V8.58 V (3.58%)315.4 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A3.27 V (1.36%)236.7 V5.4 V (2.25%)198.3 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A2.59 V (1.08%)237.4 V4.28 V (1.78%)157.3 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.06 V (0.86%)237.9 V3.4 V (1.41%)124.8 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.63 V (0.68%)238.4 V2.69 V (1.12%)98.9 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.29 V (0.54%)238.7 V2.13 V (0.89%)78.4 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.03 V (0.43%)239.0 V1.69 V (0.71%)62.2 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.81 V (0.34%)239.2 V1.34 V (0.56%)49.3 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.65 V (0.27%)239.4 V1.06 V (0.44%)39.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.55 V (0.23%)239.5 V0.9 V (0.38%)33.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.46 V (0.19%)239.5 V0.75 V (0.31%)27.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.39 V (0.16%)239.6 V0.64 V (0.27%)23.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.34 V (0.14%)239.7 V0.56 V (0.23%)20.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.27 V (0.11%)239.7 V0.45 V (0.19%)16.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.23 V (0.09%)239.8 V0.38 V (0.16%)13.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.18 V (0.08%)239.8 V0.3 V (0.13%)11.0 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.14 V (0.06%)239.9 V0.23 V (0.09%)8.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 175 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 175 feet one-way at 240V (3-Phase), you need 6 AWG copper wire. This produces a voltage drop of 5.2V (2.17%) and delivers 234.8V at the load.

What size aluminum wire is required for 35 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 4 AWG to maintain voltage drop at 5.4V (2.25%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.