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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 50 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 0.98%
Aluminum Wire (≤3% Drop)8 AWGDrop: 3.9V (1.62%)
Voltage at Load End237.6 VLoss: 2.36 V (143.2 W)
Power & Breaker (125%)14.55 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 50 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A9.51 V (3.96%)230.5 V15.68 V (6.53%)576.2 WDrop/Amp High
12 AWG3.31 mm²20 A5.97 V (2.49%)234.0 V9.85 V (4.11%)362.1 WDrop/Amp High
10 AWG5.26 mm²30 A3.76 V (1.57%)236.2 V6.2 V (2.58%)227.9 WDrop/Amp High
8 AWG8.37 mm²50 A2.36 V (0.98%)237.6 V3.9 V (1.62%)143.2 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A1.49 V (0.62%)238.5 V2.45 V (1.02%)90.1 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A0.93 V (0.39%)239.1 V1.54 V (0.64%)56.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.74 V (0.31%)239.3 V1.22 V (0.51%)44.9 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.59 V (0.25%)239.4 V0.97 V (0.4%)35.6 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.47 V (0.19%)239.5 V0.77 V (0.32%)28.3 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.37 V (0.15%)239.6 V0.61 V (0.25%)22.4 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.29 V (0.12%)239.7 V0.48 V (0.2%)17.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.23 V (0.1%)239.8 V0.38 V (0.16%)14.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.18 V (0.08%)239.8 V0.3 V (0.13%)11.2 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.16 V (0.07%)239.8 V0.26 V (0.11%)9.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.13 V (0.05%)239.9 V0.21 V (0.09%)7.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.11 V (0.05%)239.9 V0.18 V (0.08%)6.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.1 V (0.04%)239.9 V0.16 V (0.07%)5.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.08 V (0.03%)239.9 V0.13 V (0.05%)4.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.07 V (0.03%)239.9 V0.11 V (0.04%)3.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.05 V (0.02%)239.9 V0.09 V (0.04%)3.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.04 V (0.02%)240.0 V0.06 V (0.03%)2.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 50 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 50 feet one-way at 240V (3-Phase), you need 8 AWG copper wire. This produces a voltage drop of 2.36V (0.98%) and delivers 237.6V at the load.

What size aluminum wire is required for 35 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 8 AWG to maintain voltage drop at 3.9V (1.62%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.