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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 350 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 350 ft (106.7 m) one-way run.

Copper Wire (≤3% Drop)6 AWG13.3 mm² · Drop: 2.17%
Aluminum Wire (≤3% Drop)4 AWGDrop: 10.79V (2.25%)
Voltage at Load End469.6 VLoss: 10.41 V (630.8 W)
Power & Breaker (125%)29.1 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 350 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A66.54 V (13.86%)413.5 V109.75 V (22.87%)4033.6 WDrop/Amp High
12 AWG3.31 mm²20 A41.81 V (8.71%)438.2 V68.97 V (14.37%)2534.7 WDrop/Amp High
10 AWG5.26 mm²30 A26.31 V (5.48%)453.7 V43.4 V (9.04%)1595.0 WDrop/Amp High
8 AWG8.37 mm²50 A16.53 V (3.44%)463.5 V27.27 V (5.68%)1002.4 W~ ≤5%
6 AWG13.3 mm²65 A10.41 V (2.17%)469.6 V17.16 V (3.58%)630.8 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A6.54 V (1.36%)473.5 V10.79 V (2.25%)396.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A5.19 V (1.08%)474.8 V8.56 V (1.78%)314.6 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A4.12 V (0.86%)475.9 V6.79 V (1.41%)249.5 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A3.26 V (0.68%)476.7 V5.38 V (1.12%)197.8 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A2.59 V (0.54%)477.4 V4.27 V (0.89%)156.8 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A2.05 V (0.43%)477.9 V3.39 V (0.71%)124.4 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.63 V (0.34%)478.4 V2.69 V (0.56%)98.7 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.29 V (0.27%)478.7 V2.13 V (0.44%)78.3 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.09 V (0.23%)478.9 V1.8 V (0.38%)66.2 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.91 V (0.19%)479.1 V1.5 V (0.31%)55.2 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.78 V (0.16%)479.2 V1.29 V (0.27%)47.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.68 V (0.14%)479.3 V1.13 V (0.23%)41.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.55 V (0.11%)479.5 V0.9 V (0.19%)33.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.46 V (0.09%)479.5 V0.75 V (0.16%)27.6 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.36 V (0.08%)479.6 V0.6 V (0.13%)22.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.27 V (0.06%)479.7 V0.45 V (0.09%)16.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 350 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 350 feet one-way at 480V (3-Phase), you need 6 AWG copper wire. This produces a voltage drop of 10.41V (2.17%) and delivers 469.6V at the load.

What size aluminum wire is required for 35 amps at 350 feet?

Using aluminum conductors (75°C rating), you should use 4 AWG to maintain voltage drop at 10.79V (2.25%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.