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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

375 Amp Wire Size at 80 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 375 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 1.29%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 1.7V (1.42%)
Voltage at Load End118.5 VLoss: 1.54 V (579.2 W)
Power & Breaker (125%)45.0 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 375 Amps at 80 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A188.16 V (156.8%)0.0 V310.37 V (258.64%)70558.3 WDrop/Amp High
12 AWG3.31 mm²20 A118.24 V (98.53%)1.8 V195.04 V (162.53%)44338.7 WDrop/Amp High
10 AWG5.26 mm²30 A74.4 V (62.0%)45.6 V122.73 V (102.28%)27901.4 WDrop/Amp High
8 AWG8.37 mm²50 A46.76 V (38.96%)73.2 V77.13 V (64.27%)17534.2 WDrop/Amp High
6 AWG13.3 mm²65 A29.43 V (24.52%)90.6 V48.54 V (40.45%)11034.7 WDrop/Amp High
4 AWG21.15 mm²85 A18.5 V (15.42%)101.5 V30.52 V (25.44%)6939.1 WDrop/Amp High
3 AWG26.67 mm²100 A14.67 V (12.23%)105.3 V24.21 V (20.17%)5502.9 WDrop/Amp High
2 AWG33.62 mm²115 A11.64 V (9.7%)108.4 V19.2 V (16.0%)4365.3 WDrop/Amp High
1 AWG42.41 mm²130 A9.23 V (7.69%)110.8 V15.22 V (12.69%)3460.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A7.32 V (6.1%)112.7 V12.07 V (10.06%)2743.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A5.8 V (4.84%)114.2 V9.57 V (7.98%)2176.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A4.6 V (3.84%)115.4 V7.59 V (6.33%)1726.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A3.65 V (3.04%)116.3 V6.02 V (5.02%)1369.0 WDrop/Amp High
250 kcmil126.7 mm²255 A3.09 V (2.57%)116.9 V5.1 V (4.25%)1158.3 WDrop/Amp High
300 kcmil152.0 mm²285 A2.57 V (2.15%)117.4 V4.25 V (3.54%)965.5 WDrop/Amp High
350 kcmil177.3 mm²310 A2.21 V (1.84%)117.8 V3.64 V (3.03%)827.8 WDrop/Amp High
400 kcmil202.7 mm²335 A1.93 V (1.61%)118.1 V3.18 V (2.65%)724.0 WDrop/Amp High
500 kcmil253.4 mm²380 A1.54 V (1.29%)118.5 V2.55 V (2.12%)579.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.29 V (1.07%)118.7 V2.12 V (1.77%)482.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.03 V (0.86%)119.0 V1.7 V (1.42%)386.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.77 V (0.64%)119.2 V1.27 V (1.06%)289.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 375 amps at 80 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 375A load over 80 feet one-way at 120V (1-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 1.54V (1.29%) and delivers 118.5V at the load.

What size aluminum wire is required for 375 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 1.7V (1.42%).

What breaker size is needed for a 375A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (375A × 1.25 = 468.8A), which corresponds to a standard 500A circuit breaker.