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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 225 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 225 ft (68.6 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 2.57%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 3.82V (3.19%)
Voltage at Load End116.9 VLoss: 3.09 V (1235.9 W)
Power & Breaker (125%)48.0 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 225 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A564.47 V (470.39%)0.0 V931.11 V (775.92%)225786.5 WDrop/Amp High
12 AWG3.31 mm²20 A354.71 V (295.59%)0.0 V585.11 V (487.59%)141883.9 WDrop/Amp High
10 AWG5.26 mm²30 A223.21 V (186.01%)0.0 V368.19 V (306.83%)89284.4 WDrop/Amp High
8 AWG8.37 mm²50 A140.27 V (116.89%)0.0 V231.39 V (192.82%)56109.4 WDrop/Amp High
6 AWG13.3 mm²65 A88.28 V (73.56%)31.7 V145.62 V (121.35%)35311.0 WDrop/Amp High
4 AWG21.15 mm²85 A55.51 V (46.26%)64.5 V91.57 V (76.31%)22205.0 WDrop/Amp High
3 AWG26.67 mm²100 A44.02 V (36.69%)76.0 V72.62 V (60.51%)17609.1 WDrop/Amp High
2 AWG33.62 mm²115 A34.92 V (29.1%)85.1 V57.61 V (48.0%)13968.9 WDrop/Amp High
1 AWG42.41 mm²130 A27.68 V (23.07%)92.3 V45.67 V (38.06%)11073.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A21.95 V (18.29%)98.1 V36.21 V (30.17%)8779.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A17.41 V (14.51%)102.6 V28.72 V (23.93%)6964.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A13.81 V (11.51%)106.2 V22.78 V (18.99%)5524.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A10.95 V (9.13%)109.0 V18.07 V (15.06%)4380.9 WDrop/Amp High
250 kcmil126.7 mm²255 A9.27 V (7.72%)110.7 V15.29 V (12.74%)3706.7 WDrop/Amp High
300 kcmil152.0 mm²285 A7.72 V (6.44%)112.3 V12.74 V (10.62%)3089.7 WDrop/Amp High
350 kcmil177.3 mm²310 A6.62 V (5.52%)113.4 V10.92 V (9.1%)2648.8 WDrop/Amp High
400 kcmil202.7 mm²335 A5.79 V (4.83%)114.2 V9.55 V (7.96%)2316.9 WDrop/Amp High
500 kcmil253.4 mm²380 A4.63 V (3.86%)115.4 V7.64 V (6.37%)1853.3 WDrop/Amp High
600 kcmil304.0 mm²420 A3.86 V (3.22%)116.1 V6.37 V (5.31%)1544.9 W~ ≤5%
750 kcmil380.0 mm²475 A3.09 V (2.57%)116.9 V5.1 V (4.25%)1235.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.32 V (1.93%)117.7 V3.82 V (3.19%)926.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 225 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 225 feet one-way at 120V (1-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 3.09V (2.57%) and delivers 116.9V at the load.

What size aluminum wire is required for 400 amps at 225 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 3.82V (3.19%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.