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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

450 Amp Wire Size at 225 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 450 A load over a 225 ft (68.6 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 1.25%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 3.72V (1.55%)
Voltage at Load End237.0 VLoss: 3.01 V (2346.2 W)
Power & Breaker (125%)187.06 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 450 Amps at 225 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A549.95 V (229.14%)0.0 V907.16 V (377.98%)428641.5 WDrop/Amp High
12 AWG3.31 mm²20 A345.59 V (143.99%)0.0 V570.06 V (237.52%)269357.8 WDrop/Amp High
10 AWG5.26 mm²30 A217.47 V (90.61%)22.5 V358.72 V (149.47%)169500.8 WDrop/Amp High
8 AWG8.37 mm²50 A136.67 V (56.94%)103.3 V225.43 V (93.93%)106520.2 WDrop/Amp High
6 AWG13.3 mm²65 A86.01 V (35.84%)154.0 V141.87 V (59.11%)67035.7 WDrop/Amp High
4 AWG21.15 mm²85 A54.08 V (22.54%)185.9 V89.21 V (37.17%)42154.8 WDrop/Amp High
3 AWG26.67 mm²100 A42.89 V (17.87%)197.1 V70.75 V (29.48%)33429.9 WDrop/Amp High
2 AWG33.62 mm²115 A34.02 V (14.18%)206.0 V56.12 V (23.38%)26519.2 WDrop/Amp High
1 AWG42.41 mm²130 A26.97 V (11.24%)213.0 V44.49 V (18.54%)21022.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A21.39 V (8.91%)218.6 V35.28 V (14.7%)16668.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A16.96 V (7.07%)223.0 V27.98 V (11.66%)13222.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A13.46 V (5.61%)226.5 V22.2 V (9.25%)10487.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A10.67 V (4.45%)229.3 V17.6 V (7.33%)8316.9 WDrop/Amp High
250 kcmil126.7 mm²255 A9.03 V (3.76%)231.0 V14.89 V (6.21%)7036.9 WDrop/Amp High
300 kcmil152.0 mm²285 A7.53 V (3.14%)232.5 V12.41 V (5.17%)5865.6 WDrop/Amp High
350 kcmil177.3 mm²310 A6.45 V (2.69%)233.5 V10.64 V (4.43%)5028.6 WDrop/Amp High
400 kcmil202.7 mm²335 A5.64 V (2.35%)234.4 V9.31 V (3.88%)4398.5 WDrop/Amp High
500 kcmil253.4 mm²380 A4.51 V (1.88%)235.5 V7.45 V (3.1%)3518.4 WDrop/Amp High
600 kcmil304.0 mm²420 A3.76 V (1.57%)236.2 V6.21 V (2.59%)2932.8 WDrop/Amp High
750 kcmil380.0 mm²475 A3.01 V (1.25%)237.0 V4.97 V (2.07%)2346.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.26 V (0.94%)237.7 V3.72 V (1.55%)1759.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 450 amps at 225 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 450A load over 225 feet one-way at 240V (3-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 3.01V (1.25%) and delivers 237.0V at the load.

What size aluminum wire is required for 450 amps at 225 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 3.72V (1.55%).

What breaker size is needed for a 450A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (450A × 1.25 = 562.5A), which corresponds to a standard 600A circuit breaker.