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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

450 Amp Wire Size at 275 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 450 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)1000 kcmil506.7 mm² · Drop: 2.66%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.26V (4.38%)
Voltage at Load End116.8 VLoss: 3.19 V (1433.7 W)
Power & Breaker (125%)54.0 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 450 Amps at 275 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A776.14 V (646.78%)0.0 V1280.27 V (1066.89%)349263.4 WDrop/Amp High
12 AWG3.31 mm²20 A487.73 V (406.44%)0.0 V804.52 V (670.43%)219476.7 WDrop/Amp High
10 AWG5.26 mm²30 A306.92 V (255.76%)0.0 V506.27 V (421.89%)138111.8 WDrop/Amp High
8 AWG8.37 mm²50 A192.88 V (160.73%)0.0 V318.16 V (265.13%)86794.3 WDrop/Amp High
6 AWG13.3 mm²65 A121.38 V (101.15%)0.0 V200.22 V (166.85%)54621.6 WDrop/Amp High
4 AWG21.15 mm²85 A76.33 V (63.61%)43.7 V125.91 V (104.92%)34348.4 WDrop/Amp High
3 AWG26.67 mm²100 A60.53 V (50.44%)59.5 V99.85 V (83.21%)27239.1 WDrop/Amp High
2 AWG33.62 mm²115 A48.02 V (40.02%)72.0 V79.21 V (66.01%)21608.2 WDrop/Amp High
1 AWG42.41 mm²130 A38.07 V (31.72%)81.9 V62.79 V (52.33%)17129.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A30.18 V (25.15%)89.8 V49.78 V (41.49%)13581.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A23.94 V (19.95%)96.1 V39.49 V (32.91%)10773.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A18.99 V (15.83%)101.0 V31.33 V (26.1%)8545.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A15.06 V (12.55%)104.9 V24.84 V (20.7%)6776.8 WDrop/Amp High
250 kcmil126.7 mm²255 A12.74 V (10.62%)107.3 V21.02 V (17.51%)5733.8 WDrop/Amp High
300 kcmil152.0 mm²285 A10.62 V (8.85%)109.4 V17.52 V (14.6%)4779.4 WDrop/Amp High
350 kcmil177.3 mm²310 A9.11 V (7.59%)110.9 V15.02 V (12.52%)4097.4 WDrop/Amp High
400 kcmil202.7 mm²335 A7.96 V (6.64%)112.0 V13.14 V (10.95%)3584.0 WDrop/Amp High
500 kcmil253.4 mm²380 A6.37 V (5.31%)113.6 V10.51 V (8.76%)2866.9 WDrop/Amp High
600 kcmil304.0 mm²420 A5.31 V (4.43%)114.7 V8.76 V (7.3%)2389.7 WDrop/Amp High
750 kcmil380.0 mm²475 A4.25 V (3.54%)115.8 V7.01 V (5.84%)1911.8 W~ ≤5%
1000 kcmil506.7 mm²545 A3.19 V (2.66%)116.8 V5.26 V (4.38%)1433.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 450 amps at 275 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 450A load over 275 feet one-way at 120V (1-Phase), you need 1000 kcmil copper wire. This produces a voltage drop of 3.19V (2.66%) and delivers 116.8V at the load.

What size aluminum wire is required for 450 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.26V (4.38%).

What breaker size is needed for a 450A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (450A × 1.25 = 562.5A), which corresponds to a standard 600A circuit breaker.