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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

450 Amp Wire Size at 350 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 450 A load over a 350 ft (106.7 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 2.25%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 6.69V (2.79%)
Voltage at Load End234.6 VLoss: 5.41 V (2433.1 W)
Power & Breaker (125%)108.0 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 450 Amps at 350 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A987.82 V (411.59%)0.0 V1629.43 V (678.93%)444517.1 WDrop/Amp High
12 AWG3.31 mm²20 A620.74 V (258.64%)0.0 V1023.93 V (426.64%)279334.0 WDrop/Amp High
10 AWG5.26 mm²30 A390.62 V (162.76%)0.0 V644.34 V (268.47%)175778.6 WDrop/Amp High
8 AWG8.37 mm²50 A245.48 V (102.28%)0.0 V404.93 V (168.72%)110465.4 WDrop/Amp High
6 AWG13.3 mm²65 A154.49 V (64.37%)85.5 V254.83 V (106.18%)69518.5 WDrop/Amp High
4 AWG21.15 mm²85 A97.15 V (40.48%)142.9 V160.25 V (66.77%)43716.1 WDrop/Amp High
3 AWG26.67 mm²100 A77.04 V (32.1%)163.0 V127.08 V (52.95%)34668.0 WDrop/Amp High
2 AWG33.62 mm²115 A61.11 V (25.46%)178.9 V100.81 V (42.0%)27501.4 WDrop/Amp High
1 AWG42.41 mm²130 A48.45 V (20.19%)191.6 V79.92 V (33.3%)21801.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A38.41 V (16.0%)201.6 V63.36 V (26.4%)17285.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A30.47 V (12.7%)209.5 V50.26 V (20.94%)13711.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A24.17 V (10.07%)215.8 V39.87 V (16.61%)10876.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A19.17 V (7.99%)220.8 V31.62 V (13.17%)8625.0 WDrop/Amp High
250 kcmil126.7 mm²255 A16.22 V (6.76%)223.8 V26.75 V (11.15%)7297.5 WDrop/Amp High
300 kcmil152.0 mm²285 A13.52 V (5.63%)226.5 V22.3 V (9.29%)6082.9 WDrop/Amp High
350 kcmil177.3 mm²310 A11.59 V (4.83%)228.4 V19.12 V (7.96%)5214.9 WDrop/Amp High
400 kcmil202.7 mm²335 A10.14 V (4.22%)229.9 V16.72 V (6.97%)4561.4 WDrop/Amp High
500 kcmil253.4 mm²380 A8.11 V (3.38%)231.9 V13.37 V (5.57%)3648.8 WDrop/Amp High
600 kcmil304.0 mm²420 A6.76 V (2.82%)233.2 V11.15 V (4.65%)3041.4 WDrop/Amp High
750 kcmil380.0 mm²475 A5.41 V (2.25%)234.6 V8.92 V (3.72%)2433.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A4.05 V (1.69%)235.9 V6.69 V (2.79%)1824.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 450 amps at 350 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 450A load over 350 feet one-way at 240V (1-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 5.41V (2.25%) and delivers 234.6V at the load.

What size aluminum wire is required for 450 amps at 350 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 6.69V (2.79%).

What breaker size is needed for a 450A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (450A × 1.25 = 562.5A), which corresponds to a standard 600A circuit breaker.