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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

450 Amp Wire Size at 450 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 450 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 2.51%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 7.45V (3.1%)
Voltage at Load End234.0 VLoss: 6.02 V (4692.5 W)
Power & Breaker (125%)187.06 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 450 Amps at 450 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1099.89 V (458.29%)0.0 V1814.31 V (755.96%)857283.0 WDrop/Amp High
12 AWG3.31 mm²20 A691.17 V (287.99%)0.0 V1140.11 V (475.05%)538715.6 WDrop/Amp High
10 AWG5.26 mm²30 A434.94 V (181.22%)0.0 V717.45 V (298.94%)339001.6 WDrop/Amp High
8 AWG8.37 mm²50 A273.33 V (113.89%)0.0 V450.87 V (187.86%)213040.5 WDrop/Amp High
6 AWG13.3 mm²65 A172.01 V (71.67%)68.0 V283.74 V (118.23%)134071.3 WDrop/Amp High
4 AWG21.15 mm²85 A108.17 V (45.07%)131.8 V178.43 V (74.35%)84309.6 WDrop/Amp High
3 AWG26.67 mm²100 A85.78 V (35.74%)154.2 V141.5 V (58.96%)66859.7 WDrop/Amp High
2 AWG33.62 mm²115 A68.05 V (28.35%)172.0 V112.25 V (46.77%)53038.3 WDrop/Amp High
1 AWG42.41 mm²130 A53.94 V (22.48%)186.1 V88.98 V (37.08%)42045.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A42.77 V (17.82%)197.2 V70.55 V (29.4%)33336.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A33.93 V (14.14%)206.1 V55.97 V (23.32%)26444.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A26.91 V (11.21%)213.1 V44.39 V (18.5%)20975.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A21.34 V (8.89%)218.7 V35.2 V (14.67%)16633.8 WDrop/Amp High
250 kcmil126.7 mm²255 A18.06 V (7.52%)221.9 V29.79 V (12.41%)14073.8 WDrop/Amp High
300 kcmil152.0 mm²285 A15.05 V (6.27%)224.9 V24.83 V (10.34%)11731.2 WDrop/Amp High
350 kcmil177.3 mm²310 A12.9 V (5.38%)227.1 V21.28 V (8.87%)10057.2 WDrop/Amp High
400 kcmil202.7 mm²335 A11.29 V (4.7%)228.7 V18.62 V (7.76%)8797.0 WDrop/Amp High
500 kcmil253.4 mm²380 A9.03 V (3.76%)231.0 V14.89 V (6.21%)7036.9 WDrop/Amp High
600 kcmil304.0 mm²420 A7.53 V (3.14%)232.5 V12.41 V (5.17%)5865.6 WDrop/Amp High
750 kcmil380.0 mm²475 A6.02 V (2.51%)234.0 V9.93 V (4.14%)4692.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A4.52 V (1.88%)235.5 V7.45 V (3.1%)3519.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 450 amps at 450 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 450A load over 450 feet one-way at 240V (3-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 6.02V (2.51%) and delivers 234.0V at the load.

What size aluminum wire is required for 450 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 7.45V (3.1%).

What breaker size is needed for a 450A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (450A × 1.25 = 562.5A), which corresponds to a standard 600A circuit breaker.