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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 125 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 125 ft (38.1 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 0.85%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.18V (1.05%)
Voltage at Load End206.2 VLoss: 1.77 V (1452.3 W)
Power & Breaker (125%)171.13 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 125 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A322.5 V (155.05%)0.0 V531.97 V (255.76%)265328.5 WDrop/Amp High
12 AWG3.31 mm²20 A202.66 V (97.43%)5.3 V334.29 V (160.72%)166732.1 WDrop/Amp High
10 AWG5.26 mm²30 A127.53 V (61.31%)80.5 V210.36 V (101.14%)104920.8 WDrop/Amp High
8 AWG8.37 mm²50 A80.14 V (38.53%)127.9 V132.2 V (63.56%)65935.9 WDrop/Amp High
6 AWG13.3 mm²65 A50.44 V (24.25%)157.6 V83.2 V (40.0%)41495.0 WDrop/Amp High
4 AWG21.15 mm²85 A31.72 V (15.25%)176.3 V52.32 V (25.15%)26093.8 WDrop/Amp High
3 AWG26.67 mm²100 A25.15 V (12.09%)182.8 V41.49 V (19.95%)20693.0 WDrop/Amp High
2 AWG33.62 mm²115 A19.95 V (9.59%)188.0 V32.91 V (15.82%)16415.3 WDrop/Amp High
1 AWG42.41 mm²130 A15.82 V (7.6%)192.2 V26.09 V (12.54%)13013.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A12.54 V (6.03%)195.5 V20.69 V (9.95%)10317.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A9.95 V (4.78%)198.1 V16.41 V (7.89%)8184.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A7.89 V (3.79%)200.1 V13.02 V (6.26%)6492.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A6.26 V (3.01%)201.7 V10.32 V (4.96%)5148.2 WDrop/Amp High
250 kcmil126.7 mm²255 A5.29 V (2.55%)202.7 V8.73 V (4.2%)4355.8 WDrop/Amp High
300 kcmil152.0 mm²285 A4.41 V (2.12%)203.6 V7.28 V (3.5%)3630.8 WDrop/Amp High
350 kcmil177.3 mm²310 A3.78 V (1.82%)204.2 V6.24 V (3.0%)3112.7 WDrop/Amp High
400 kcmil202.7 mm²335 A3.31 V (1.59%)204.7 V5.46 V (2.62%)2722.7 WDrop/Amp High
500 kcmil253.4 mm²380 A2.65 V (1.27%)205.4 V4.37 V (2.1%)2177.9 WDrop/Amp High
600 kcmil304.0 mm²420 A2.21 V (1.06%)205.8 V3.64 V (1.75%)1815.4 WDrop/Amp High
750 kcmil380.0 mm²475 A1.77 V (0.85%)206.2 V2.91 V (1.4%)1452.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.32 V (0.64%)206.7 V2.18 V (1.05%)1089.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 125 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 125 feet one-way at 208V (3-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 1.77V (0.85%) and delivers 206.2V at the load.

What size aluminum wire is required for 475 amps at 125 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.18V (1.05%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.