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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

5 Amp Wire Size at 250 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 5 A load over a 250 ft (76.2 m) one-way run.

Copper Wire (≤3% Drop)12 AWG3.31 mm² · Drop: 2.05%
Aluminum Wire (≤3% Drop)10 AWGDrop: 5.11V (2.13%)
Voltage at Load End235.1 VLoss: 4.93 V (24.6 W)
Power & Breaker (125%)1.2 kW10A Breaker Recommended

All AWG & kcmil Wire Gauges for 5 Amps at 250 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A7.84 V (3.27%)232.2 V12.93 V (5.39%)39.2 W~ ≤5%
12 AWG3.31 mm²20 A4.93 V (2.05%)235.1 V8.13 V (3.39%)24.6 W✓ PASS (≤3%)
10 AWG5.26 mm²30 A3.1 V (1.29%)236.9 V5.11 V (2.13%)15.5 W✓ PASS (≤3%)
8 AWG8.37 mm²50 A1.95 V (0.81%)238.1 V3.21 V (1.34%)9.7 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A1.23 V (0.51%)238.8 V2.02 V (0.84%)6.1 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A0.77 V (0.32%)239.2 V1.27 V (0.53%)3.9 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.61 V (0.25%)239.4 V1.01 V (0.42%)3.1 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.49 V (0.2%)239.5 V0.8 V (0.33%)2.4 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.38 V (0.16%)239.6 V0.63 V (0.26%)1.9 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.3 V (0.13%)239.7 V0.5 V (0.21%)1.5 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.24 V (0.1%)239.8 V0.4 V (0.17%)1.2 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.19 V (0.08%)239.8 V0.32 V (0.13%)1.0 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.15 V (0.06%)239.8 V0.25 V (0.1%)0.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.13 V (0.05%)239.9 V0.21 V (0.09%)0.6 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.11 V (0.04%)239.9 V0.18 V (0.07%)0.5 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.09 V (0.04%)239.9 V0.15 V (0.06%)0.5 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.08 V (0.03%)239.9 V0.13 V (0.06%)0.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.06 V (0.03%)239.9 V0.11 V (0.04%)0.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.05 V (0.02%)239.9 V0.09 V (0.04%)0.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.04 V (0.02%)240.0 V0.07 V (0.03%)0.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.03 V (0.01%)240.0 V0.05 V (0.02%)0.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 5 amps at 250 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 5A load over 250 feet one-way at 240V (1-Phase), you need 12 AWG copper wire. This produces a voltage drop of 4.93V (2.05%) and delivers 235.1V at the load.

What size aluminum wire is required for 5 amps at 250 feet?

Using aluminum conductors (75°C rating), you should use 10 AWG to maintain voltage drop at 5.11V (2.13%).

What breaker size is needed for a 5A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (5A × 1.25 = 6.2A), which corresponds to a standard 10A circuit breaker.