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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

5 Amp Wire Size at 300 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 5 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)2/0 AWG67.43 mm² · Drop: 2.42%
Aluminum Wire (≤3% Drop)4/0 AWGDrop: 0.3V (2.51%)
Voltage at Load End11.7 VLoss: 0.29 V (1.5 W)
Power & Breaker (125%)0.06 kW10A Breaker Recommended

All AWG & kcmil Wire Gauges for 5 Amps at 300 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A9.41 V (78.4%)2.6 V15.52 V (129.32%)47.0 WDrop/Amp High
12 AWG3.31 mm²20 A5.91 V (49.27%)6.1 V9.75 V (81.26%)29.6 WDrop/Amp High
10 AWG5.26 mm²30 A3.72 V (31.0%)8.3 V6.14 V (51.14%)18.6 WDrop/Amp High
8 AWG8.37 mm²50 A2.34 V (19.48%)9.7 V3.86 V (32.14%)11.7 WDrop/Amp High
6 AWG13.3 mm²65 A1.47 V (12.26%)10.5 V2.43 V (20.22%)7.4 WDrop/Amp High
4 AWG21.15 mm²85 A0.93 V (7.71%)11.1 V1.53 V (12.72%)4.6 WDrop/Amp High
3 AWG26.67 mm²100 A0.73 V (6.11%)11.3 V1.21 V (10.09%)3.7 WDrop/Amp High
2 AWG33.62 mm²115 A0.58 V (4.85%)11.4 V0.96 V (8.0%)2.9 W~ ≤5%
1 AWG42.41 mm²130 A0.46 V (3.85%)11.5 V0.76 V (6.34%)2.3 W~ ≤5%
1/0 AWG53.49 mm²150 A0.37 V (3.05%)11.6 V0.6 V (5.03%)1.8 W~ ≤5%
2/0 AWG67.43 mm²175 A0.29 V (2.42%)11.7 V0.48 V (3.99%)1.5 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.23 V (1.92%)11.8 V0.38 V (3.16%)1.2 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.18 V (1.52%)11.8 V0.3 V (2.51%)0.9 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.15 V (1.29%)11.8 V0.25 V (2.12%)0.8 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.13 V (1.07%)11.9 V0.21 V (1.77%)0.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.11 V (0.92%)11.9 V0.18 V (1.52%)0.6 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.1 V (0.8%)11.9 V0.16 V (1.33%)0.5 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.08 V (0.64%)11.9 V0.13 V (1.06%)0.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.06 V (0.54%)11.9 V0.11 V (0.88%)0.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.05 V (0.43%)11.9 V0.08 V (0.71%)0.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.04 V (0.32%)12.0 V0.06 V (0.53%)0.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 5 amps at 300 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 5A load over 300 feet one-way at 12V (DC), you need 2/0 AWG copper wire. This produces a voltage drop of 0.29V (2.42%) and delivers 11.7V at the load.

What size aluminum wire is required for 5 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 4/0 AWG to maintain voltage drop at 0.3V (2.51%).

What breaker size is needed for a 5A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (5A × 1.25 = 6.2A), which corresponds to a standard 10A circuit breaker.