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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

5 Amp Wire Size at 30 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 5 A load over a 30 ft (9.1 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 1.95%
Aluminum Wire (≤3% Drop)6 AWGDrop: 0.24V (2.02%)
Voltage at Load End11.8 VLoss: 0.23 V (1.2 W)
Power & Breaker (125%)0.06 kW10A Breaker Recommended

All AWG & kcmil Wire Gauges for 5 Amps at 30 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A0.94 V (7.84%)11.1 V1.55 V (12.93%)4.7 WDrop/Amp High
12 AWG3.31 mm²20 A0.59 V (4.93%)11.4 V0.98 V (8.13%)3.0 W~ ≤5%
10 AWG5.26 mm²30 A0.37 V (3.1%)11.6 V0.61 V (5.11%)1.9 W~ ≤5%
8 AWG8.37 mm²50 A0.23 V (1.95%)11.8 V0.39 V (3.21%)1.2 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A0.15 V (1.23%)11.9 V0.24 V (2.02%)0.7 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A0.09 V (0.77%)11.9 V0.15 V (1.27%)0.5 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.07 V (0.61%)11.9 V0.12 V (1.01%)0.4 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.06 V (0.49%)11.9 V0.1 V (0.8%)0.3 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.05 V (0.38%)12.0 V0.08 V (0.63%)0.2 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.04 V (0.3%)12.0 V0.06 V (0.5%)0.2 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.03 V (0.24%)12.0 V0.05 V (0.4%)0.1 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.02 V (0.19%)12.0 V0.04 V (0.32%)0.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.02 V (0.15%)12.0 V0.03 V (0.25%)0.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.02 V (0.13%)12.0 V0.03 V (0.21%)0.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.01 V (0.11%)12.0 V0.02 V (0.18%)0.1 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.01 V (0.09%)12.0 V0.02 V (0.15%)0.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.01 V (0.08%)12.0 V0.02 V (0.13%)0.0 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.01 V (0.06%)12.0 V0.01 V (0.11%)0.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.01 V (0.05%)12.0 V0.01 V (0.09%)0.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.01 V (0.04%)12.0 V0.01 V (0.07%)0.0 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.0 V (0.03%)12.0 V0.01 V (0.05%)0.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 5 amps at 30 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 5A load over 30 feet one-way at 12V (DC), you need 8 AWG copper wire. This produces a voltage drop of 0.23V (1.95%) and delivers 11.8V at the load.

What size aluminum wire is required for 5 amps at 30 feet?

Using aluminum conductors (75°C rating), you should use 6 AWG to maintain voltage drop at 0.24V (2.02%).

What breaker size is needed for a 5A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (5A × 1.25 = 6.2A), which corresponds to a standard 10A circuit breaker.