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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

5 Amp Wire Size at 175 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 5 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)2 AWG33.62 mm² · Drop: 2.83%
Aluminum Wire (≤3% Drop)1/0 AWGDrop: 0.35V (2.93%)
Voltage at Load End11.7 VLoss: 0.34 V (1.7 W)
Power & Breaker (125%)0.06 kW10A Breaker Recommended

All AWG & kcmil Wire Gauges for 5 Amps at 175 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A5.49 V (45.73%)6.5 V9.05 V (75.44%)27.4 WDrop/Amp High
12 AWG3.31 mm²20 A3.45 V (28.74%)8.6 V5.69 V (47.4%)17.2 WDrop/Amp High
10 AWG5.26 mm²30 A2.17 V (18.08%)9.8 V3.58 V (29.83%)10.9 WDrop/Amp High
8 AWG8.37 mm²50 A1.36 V (11.36%)10.6 V2.25 V (18.75%)6.8 WDrop/Amp High
6 AWG13.3 mm²65 A0.86 V (7.15%)11.1 V1.42 V (11.8%)4.3 WDrop/Amp High
4 AWG21.15 mm²85 A0.54 V (4.5%)11.5 V0.89 V (7.42%)2.7 W~ ≤5%
3 AWG26.67 mm²100 A0.43 V (3.57%)11.6 V0.71 V (5.88%)2.1 W~ ≤5%
2 AWG33.62 mm²115 A0.34 V (2.83%)11.7 V0.56 V (4.67%)1.7 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.27 V (2.24%)11.7 V0.44 V (3.7%)1.3 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.21 V (1.78%)11.8 V0.35 V (2.93%)1.1 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.17 V (1.41%)11.8 V0.28 V (2.33%)0.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.13 V (1.12%)11.9 V0.22 V (1.85%)0.7 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.11 V (0.89%)11.9 V0.18 V (1.46%)0.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.09 V (0.75%)11.9 V0.15 V (1.24%)0.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.08 V (0.63%)11.9 V0.12 V (1.03%)0.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.06 V (0.54%)11.9 V0.11 V (0.88%)0.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.06 V (0.47%)11.9 V0.09 V (0.77%)0.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.05 V (0.38%)12.0 V0.07 V (0.62%)0.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.04 V (0.31%)12.0 V0.06 V (0.52%)0.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.03 V (0.25%)12.0 V0.05 V (0.41%)0.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.02 V (0.19%)12.0 V0.04 V (0.31%)0.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 5 amps at 175 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 5A load over 175 feet one-way at 12V (DC), you need 2 AWG copper wire. This produces a voltage drop of 0.34V (2.83%) and delivers 11.7V at the load.

What size aluminum wire is required for 5 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 1/0 AWG to maintain voltage drop at 0.35V (2.93%).

What breaker size is needed for a 5A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (5A × 1.25 = 6.2A), which corresponds to a standard 10A circuit breaker.