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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 75 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 75 ft (22.9 m) one-way run.

Copper Wire (≤3% Drop)3 AWG26.67 mm² · Drop: 1.53%
Aluminum Wire (≤3% Drop)1 AWGDrop: 3.81V (1.59%)
Voltage at Load End236.3 VLoss: 3.67 V (366.9 W)
Power & Breaker (125%)24.0 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 75 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A47.04 V (19.6%)193.0 V77.59 V (32.33%)4703.9 WDrop/Amp High
12 AWG3.31 mm²20 A29.56 V (12.32%)210.4 V48.76 V (20.32%)2955.9 WDrop/Amp High
10 AWG5.26 mm²30 A18.6 V (7.75%)221.4 V30.68 V (12.78%)1860.1 WDrop/Amp High
8 AWG8.37 mm²50 A11.69 V (4.87%)228.3 V19.28 V (8.03%)1168.9 WDrop/Amp High
6 AWG13.3 mm²65 A7.36 V (3.07%)232.6 V12.13 V (5.06%)735.6 WDrop/Amp High
4 AWG21.15 mm²85 A4.63 V (1.93%)235.4 V7.63 V (3.18%)462.6 WDrop/Amp High
3 AWG26.67 mm²100 A3.67 V (1.53%)236.3 V6.05 V (2.52%)366.9 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.91 V (1.21%)237.1 V4.8 V (2.0%)291.0 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.31 V (0.96%)237.7 V3.81 V (1.59%)230.7 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.83 V (0.76%)238.2 V3.02 V (1.26%)182.9 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.45 V (0.6%)238.5 V2.39 V (1.0%)145.1 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.15 V (0.48%)238.8 V1.9 V (0.79%)115.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.91 V (0.38%)239.1 V1.51 V (0.63%)91.3 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.77 V (0.32%)239.2 V1.27 V (0.53%)77.2 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.64 V (0.27%)239.4 V1.06 V (0.44%)64.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.55 V (0.23%)239.4 V0.91 V (0.38%)55.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.48 V (0.2%)239.5 V0.8 V (0.33%)48.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.39 V (0.16%)239.6 V0.64 V (0.27%)38.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.32 V (0.13%)239.7 V0.53 V (0.22%)32.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.26 V (0.11%)239.7 V0.42 V (0.18%)25.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.19 V (0.08%)239.8 V0.32 V (0.13%)19.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 75 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 75 feet one-way at 240V (1-Phase), you need 3 AWG copper wire. This produces a voltage drop of 3.67V (1.53%) and delivers 236.3V at the load.

What size aluminum wire is required for 100 amps at 75 feet?

Using aluminum conductors (75°C rating), you should use 1 AWG to maintain voltage drop at 3.81V (1.59%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.