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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

50 Amp Wire Size at 50 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 50 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 0.7%
Aluminum Wire (≤3% Drop)6 AWGDrop: 3.5V (0.73%)
Voltage at Load End476.6 VLoss: 3.37 V (292.2 W)
Power & Breaker (125%)41.57 kW63A Breaker Recommended

All AWG & kcmil Wire Gauges for 50 Amps at 50 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A13.58 V (2.83%)466.4 V22.4 V (4.67%)1176.0 WDrop/Amp High
12 AWG3.31 mm²20 A8.53 V (1.78%)471.5 V14.08 V (2.93%)739.0 WDrop/Amp High
10 AWG5.26 mm²30 A5.37 V (1.12%)474.6 V8.86 V (1.85%)465.0 WDrop/Amp High
8 AWG8.37 mm²50 A3.37 V (0.7%)476.6 V5.57 V (1.16%)292.2 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A2.12 V (0.44%)477.9 V3.5 V (0.73%)183.9 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A1.34 V (0.28%)478.7 V2.2 V (0.46%)115.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A1.06 V (0.22%)478.9 V1.75 V (0.36%)91.7 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.84 V (0.18%)479.2 V1.39 V (0.29%)72.8 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.67 V (0.14%)479.3 V1.1 V (0.23%)57.7 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.53 V (0.11%)479.5 V0.87 V (0.18%)45.7 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.42 V (0.09%)479.6 V0.69 V (0.14%)36.3 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.33 V (0.07%)479.7 V0.55 V (0.11%)28.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.26 V (0.05%)479.7 V0.43 V (0.09%)22.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.22 V (0.05%)479.8 V0.37 V (0.08%)19.3 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.19 V (0.04%)479.8 V0.31 V (0.06%)16.1 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.16 V (0.03%)479.8 V0.26 V (0.05%)13.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.14 V (0.03%)479.9 V0.23 V (0.05%)12.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.11 V (0.02%)479.9 V0.18 V (0.04%)9.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.09 V (0.02%)479.9 V0.15 V (0.03%)8.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.07 V (0.02%)479.9 V0.12 V (0.03%)6.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.06 V (0.01%)479.9 V0.09 V (0.02%)4.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 50 amps at 50 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 50A load over 50 feet one-way at 480V (3-Phase), you need 8 AWG copper wire. This produces a voltage drop of 3.37V (0.7%) and delivers 476.6V at the load.

What size aluminum wire is required for 50 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 6 AWG to maintain voltage drop at 3.5V (0.73%).

What breaker size is needed for a 50A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (50A × 1.25 = 62.5A), which corresponds to a standard 63A circuit breaker.