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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

50 Amp Wire Size at 75 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 50 A load over a 75 ft (22.9 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 1.05%
Aluminum Wire (≤3% Drop)6 AWGDrop: 5.25V (1.09%)
Voltage at Load End474.9 VLoss: 5.06 V (438.4 W)
Power & Breaker (125%)41.57 kW63A Breaker Recommended

All AWG & kcmil Wire Gauges for 50 Amps at 75 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A20.37 V (4.24%)459.6 V33.6 V (7.0%)1764.0 WDrop/Amp High
12 AWG3.31 mm²20 A12.8 V (2.67%)467.2 V21.11 V (4.4%)1108.5 WDrop/Amp High
10 AWG5.26 mm²30 A8.05 V (1.68%)471.9 V13.29 V (2.77%)697.5 WDrop/Amp High
8 AWG8.37 mm²50 A5.06 V (1.05%)474.9 V8.35 V (1.74%)438.4 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A3.19 V (0.66%)476.8 V5.25 V (1.09%)275.9 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A2.0 V (0.42%)478.0 V3.3 V (0.69%)173.5 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A1.59 V (0.33%)478.4 V2.62 V (0.55%)137.6 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.26 V (0.26%)478.7 V2.08 V (0.43%)109.1 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.0 V (0.21%)479.0 V1.65 V (0.34%)86.5 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.79 V (0.17%)479.2 V1.31 V (0.27%)68.6 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.63 V (0.13%)479.4 V1.04 V (0.22%)54.4 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.5 V (0.1%)479.5 V0.82 V (0.17%)43.2 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.4 V (0.08%)479.6 V0.65 V (0.14%)34.2 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.33 V (0.07%)479.7 V0.55 V (0.11%)29.0 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.28 V (0.06%)479.7 V0.46 V (0.1%)24.1 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.24 V (0.05%)479.8 V0.39 V (0.08%)20.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.21 V (0.04%)479.8 V0.34 V (0.07%)18.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.17 V (0.03%)479.8 V0.28 V (0.06%)14.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.14 V (0.03%)479.9 V0.23 V (0.05%)12.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.11 V (0.02%)479.9 V0.18 V (0.04%)9.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.08 V (0.02%)479.9 V0.14 V (0.03%)7.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 50 amps at 75 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 50A load over 75 feet one-way at 480V (3-Phase), you need 8 AWG copper wire. This produces a voltage drop of 5.06V (1.05%) and delivers 474.9V at the load.

What size aluminum wire is required for 50 amps at 75 feet?

Using aluminum conductors (75°C rating), you should use 6 AWG to maintain voltage drop at 5.25V (1.09%).

What breaker size is needed for a 50A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (50A × 1.25 = 62.5A), which corresponds to a standard 63A circuit breaker.