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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

600 Amp Wire Size at 120 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 600 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.77%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 3.06V (2.55%)
Voltage at Load End119.1 VLoss: 0.93 V (556.1 W)
Power & Breaker (125%)72.0 kW800A Breaker Recommended

All AWG & kcmil Wire Gauges for 600 Amps at 120 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A451.57 V (376.31%)0.0 V744.88 V (620.74%)270943.8 WDrop/Amp High
12 AWG3.31 mm²20 A283.77 V (236.47%)0.0 V468.08 V (390.07%)170260.7 WDrop/Amp High
10 AWG5.26 mm²30 A178.57 V (148.81%)0.0 V294.56 V (245.46%)107141.3 WDrop/Amp High
8 AWG8.37 mm²50 A112.22 V (93.52%)7.8 V185.11 V (154.26%)67331.3 WDrop/Amp High
6 AWG13.3 mm²65 A70.62 V (58.85%)49.4 V116.49 V (97.08%)42373.2 WDrop/Amp High
4 AWG21.15 mm²85 A44.41 V (37.01%)75.6 V73.26 V (61.05%)26646.0 WDrop/Amp High
3 AWG26.67 mm²100 A35.22 V (29.35%)84.8 V58.09 V (48.41%)21131.0 WDrop/Amp High
2 AWG33.62 mm²115 A27.94 V (23.28%)92.1 V46.08 V (38.4%)16762.7 WDrop/Amp High
1 AWG42.41 mm²130 A22.15 V (18.46%)97.9 V36.53 V (30.44%)13288.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A17.56 V (14.63%)102.4 V28.97 V (24.14%)10535.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A13.93 V (11.61%)106.1 V22.98 V (19.15%)8357.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A11.05 V (9.21%)109.0 V18.23 V (15.19%)6629.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A8.76 V (7.3%)111.2 V14.45 V (12.04%)5257.1 WDrop/Amp High
250 kcmil126.7 mm²255 A7.41 V (6.18%)112.6 V12.23 V (10.19%)4448.0 WDrop/Amp High
300 kcmil152.0 mm²285 A6.18 V (5.15%)113.8 V10.19 V (8.49%)3707.7 WDrop/Amp High
350 kcmil177.3 mm²310 A5.3 V (4.41%)114.7 V8.74 V (7.28%)3178.6 WDrop/Amp High
400 kcmil202.7 mm²335 A4.63 V (3.86%)115.4 V7.64 V (6.37%)2780.3 WDrop/Amp High
500 kcmil253.4 mm²380 A3.71 V (3.09%)116.3 V6.11 V (5.1%)2224.0 WDrop/Amp High
600 kcmil304.0 mm²420 A3.09 V (2.57%)116.9 V5.1 V (4.25%)1853.8 WDrop/Amp High
750 kcmil380.0 mm²475 A2.47 V (2.06%)117.5 V4.08 V (3.4%)1483.1 WDrop/Amp High
1000 kcmil506.7 mm²545 A1.85 V (1.54%)118.1 V3.06 V (2.55%)1112.2 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 600 amps at 120 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 600A load over 120 feet one-way at 120V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.93V (0.77%) and delivers 119.1V at the load.

What size aluminum wire is required for 600 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 3.06V (2.55%).

What breaker size is needed for a 600A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (600A × 1.25 = 750.0A), which corresponds to a standard 800A circuit breaker.