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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

600 Amp Wire Size at 250 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 600 A load over a 250 ft (76.2 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.81%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.52V (2.65%)
Voltage at Load End206.3 VLoss: 1.67 V (1737.8 W)
Power & Breaker (125%)216.16 kW800A Breaker Recommended

All AWG & kcmil Wire Gauges for 600 Amps at 250 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A814.74 V (391.7%)0.0 V1343.93 V (646.12%)846699.2 WDrop/Amp High
12 AWG3.31 mm²20 A511.98 V (246.14%)0.0 V844.53 V (406.02%)532064.8 WDrop/Amp High
10 AWG5.26 mm²30 A322.18 V (154.89%)0.0 V531.44 V (255.5%)334816.4 WDrop/Amp High
8 AWG8.37 mm²50 A202.47 V (97.34%)5.5 V333.98 V (160.57%)210410.3 WDrop/Amp High
6 AWG13.3 mm²65 A127.42 V (61.26%)80.6 V210.18 V (101.05%)132416.1 WDrop/Amp High
4 AWG21.15 mm²85 A80.13 V (38.52%)127.9 V132.17 V (63.54%)83268.8 WDrop/Amp High
3 AWG26.67 mm²100 A63.54 V (30.55%)144.5 V104.81 V (50.39%)66034.3 WDrop/Amp High
2 AWG33.62 mm²115 A50.41 V (24.23%)157.6 V83.15 V (39.97%)52383.5 WDrop/Amp High
1 AWG42.41 mm²130 A39.96 V (19.21%)168.0 V65.91 V (31.69%)41526.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A31.68 V (15.23%)176.3 V52.26 V (25.12%)32924.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A25.13 V (12.08%)182.9 V41.46 V (19.93%)26118.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A19.93 V (9.58%)188.1 V32.88 V (15.81%)20716.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A15.81 V (7.6%)192.2 V26.08 V (12.54%)16428.5 WDrop/Amp High
250 kcmil126.7 mm²255 A13.38 V (6.43%)194.6 V22.06 V (10.61%)13900.0 WDrop/Amp High
300 kcmil152.0 mm²285 A11.15 V (5.36%)196.9 V18.39 V (8.84%)11586.4 WDrop/Amp High
350 kcmil177.3 mm²310 A9.56 V (4.6%)198.4 V15.77 V (7.58%)9933.1 WDrop/Amp High
400 kcmil202.7 mm²335 A8.36 V (4.02%)199.6 V13.79 V (6.63%)8688.4 WDrop/Amp High
500 kcmil253.4 mm²380 A6.69 V (3.22%)201.3 V11.03 V (5.3%)6950.0 WDrop/Amp High
600 kcmil304.0 mm²420 A5.57 V (2.68%)202.4 V9.2 V (4.42%)5793.2 WDrop/Amp High
750 kcmil380.0 mm²475 A4.46 V (2.14%)203.5 V7.36 V (3.54%)4634.6 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.34 V (1.61%)204.7 V5.52 V (2.65%)3475.7 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 600 amps at 250 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 600A load over 250 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.67V (0.81%) and delivers 206.3V at the load.

What size aluminum wire is required for 600 amps at 250 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.52V (2.65%).

What breaker size is needed for a 600A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (600A × 1.25 = 750.0A), which corresponds to a standard 800A circuit breaker.