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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

600 Amp Wire Size at 100 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 600 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.32%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.21V (1.06%)
Voltage at Load End207.3 VLoss: 0.67 V (695.1 W)
Power & Breaker (125%)216.16 kW800A Breaker Recommended

All AWG & kcmil Wire Gauges for 600 Amps at 100 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A325.89 V (156.68%)0.0 V537.57 V (258.45%)338679.7 WDrop/Amp High
12 AWG3.31 mm²20 A204.79 V (98.46%)3.2 V337.81 V (162.41%)212825.9 WDrop/Amp High
10 AWG5.26 mm²30 A128.87 V (61.96%)79.1 V212.58 V (102.2%)133926.6 WDrop/Amp High
8 AWG8.37 mm²50 A80.99 V (38.94%)127.0 V133.59 V (64.23%)84164.1 WDrop/Amp High
6 AWG13.3 mm²65 A50.97 V (24.5%)157.0 V84.07 V (40.42%)52966.4 WDrop/Amp High
4 AWG21.15 mm²85 A32.05 V (15.41%)175.9 V52.87 V (25.42%)33307.5 WDrop/Amp High
3 AWG26.67 mm²100 A25.42 V (12.22%)182.6 V41.93 V (20.16%)26413.7 WDrop/Amp High
2 AWG33.62 mm²115 A20.16 V (9.69%)187.8 V33.26 V (15.99%)20953.4 WDrop/Amp High
1 AWG42.41 mm²130 A15.98 V (7.68%)192.0 V26.37 V (12.68%)16610.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A12.67 V (6.09%)195.3 V20.9 V (10.05%)13169.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A10.05 V (4.83%)197.9 V16.58 V (7.97%)10447.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A7.97 V (3.83%)200.0 V13.15 V (6.32%)8286.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A6.32 V (3.04%)201.7 V10.43 V (5.01%)6571.4 WDrop/Amp High
250 kcmil126.7 mm²255 A5.35 V (2.57%)202.6 V8.83 V (4.24%)5560.0 WDrop/Amp High
300 kcmil152.0 mm²285 A4.46 V (2.14%)203.5 V7.36 V (3.54%)4634.6 WDrop/Amp High
350 kcmil177.3 mm²310 A3.82 V (1.84%)204.2 V6.31 V (3.03%)3973.2 WDrop/Amp High
400 kcmil202.7 mm²335 A3.34 V (1.61%)204.7 V5.52 V (2.65%)3475.4 WDrop/Amp High
500 kcmil253.4 mm²380 A2.68 V (1.29%)205.3 V4.41 V (2.12%)2780.0 WDrop/Amp High
600 kcmil304.0 mm²420 A2.23 V (1.07%)205.8 V3.68 V (1.77%)2317.3 WDrop/Amp High
750 kcmil380.0 mm²475 A1.78 V (0.86%)206.2 V2.94 V (1.41%)1853.8 WDrop/Amp High
1000 kcmil506.7 mm²545 A1.34 V (0.64%)206.7 V2.21 V (1.06%)1390.3 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 600 amps at 100 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 600A load over 100 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.67V (0.32%) and delivers 207.3V at the load.

What size aluminum wire is required for 600 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.21V (1.06%).

What breaker size is needed for a 600A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (600A × 1.25 = 750.0A), which corresponds to a standard 800A circuit breaker.