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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

600 Amp Wire Size at 120 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 600 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.39%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.65V (1.27%)
Voltage at Load End207.2 VLoss: 0.81 V (834.1 W)
Power & Breaker (125%)216.16 kW800A Breaker Recommended

All AWG & kcmil Wire Gauges for 600 Amps at 120 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A391.07 V (188.02%)0.0 V645.09 V (310.14%)406415.6 WDrop/Amp High
12 AWG3.31 mm²20 A245.75 V (118.15%)0.0 V405.37 V (194.89%)255391.1 WDrop/Amp High
10 AWG5.26 mm²30 A154.65 V (74.35%)53.4 V255.09 V (122.64%)160711.9 WDrop/Amp High
8 AWG8.37 mm²50 A97.18 V (46.72%)110.8 V160.31 V (77.07%)100997.0 WDrop/Amp High
6 AWG13.3 mm²65 A61.16 V (29.4%)146.8 V100.89 V (48.5%)63559.7 WDrop/Amp High
4 AWG21.15 mm²85 A38.46 V (18.49%)169.5 V63.44 V (30.5%)39969.0 WDrop/Amp High
3 AWG26.67 mm²100 A30.5 V (14.66%)177.5 V50.31 V (24.19%)31696.5 WDrop/Amp High
2 AWG33.62 mm²115 A24.19 V (11.63%)183.8 V39.91 V (19.19%)25144.1 WDrop/Amp High
1 AWG42.41 mm²130 A19.18 V (9.22%)188.8 V31.64 V (15.21%)19932.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A15.21 V (7.31%)192.8 V25.08 V (12.06%)15803.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A12.06 V (5.8%)195.9 V19.9 V (9.57%)12536.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A9.57 V (4.6%)198.4 V15.78 V (7.59%)9944.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A7.59 V (3.65%)200.4 V12.52 V (6.02%)7885.7 WDrop/Amp High
250 kcmil126.7 mm²255 A6.42 V (3.09%)201.6 V10.59 V (5.09%)6672.0 WDrop/Amp High
300 kcmil152.0 mm²285 A5.35 V (2.57%)202.6 V8.83 V (4.24%)5561.5 WDrop/Amp High
350 kcmil177.3 mm²310 A4.59 V (2.21%)203.4 V7.57 V (3.64%)4767.9 WDrop/Amp High
400 kcmil202.7 mm²335 A4.01 V (1.93%)204.0 V6.62 V (3.18%)4170.4 WDrop/Amp High
500 kcmil253.4 mm²380 A3.21 V (1.54%)204.8 V5.3 V (2.55%)3336.0 WDrop/Amp High
600 kcmil304.0 mm²420 A2.68 V (1.29%)205.3 V4.41 V (2.12%)2780.7 WDrop/Amp High
750 kcmil380.0 mm²475 A2.14 V (1.03%)205.9 V3.53 V (1.7%)2224.6 WDrop/Amp High
1000 kcmil506.7 mm²545 A1.61 V (0.77%)206.4 V2.65 V (1.27%)1668.3 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 600 amps at 120 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 600A load over 120 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.81V (0.39%) and delivers 207.2V at the load.

What size aluminum wire is required for 600 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.65V (1.27%).

What breaker size is needed for a 600A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (600A × 1.25 = 750.0A), which corresponds to a standard 800A circuit breaker.