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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

600 Amp Wire Size at 450 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 600 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.45%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 9.93V (4.77%)
Voltage at Load End205.0 VLoss: 3.01 V (3128.2 W)
Power & Breaker (125%)216.16 kW800A Breaker Recommended

All AWG & kcmil Wire Gauges for 600 Amps at 450 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1466.53 V (705.06%)0.0 V2419.08 V (1163.02%)1524058.6 WDrop/Amp High
12 AWG3.31 mm²20 A921.56 V (443.06%)0.0 V1520.15 V (730.84%)957716.6 WDrop/Amp High
10 AWG5.26 mm²30 A579.92 V (278.81%)0.0 V956.6 V (459.9%)602669.6 WDrop/Amp High
8 AWG8.37 mm²50 A364.44 V (175.21%)0.0 V601.16 V (289.02%)378738.6 WDrop/Amp High
6 AWG13.3 mm²65 A229.35 V (110.27%)0.0 V378.32 V (181.89%)238349.0 WDrop/Amp High
4 AWG21.15 mm²85 A144.23 V (69.34%)63.8 V237.91 V (114.38%)149883.8 WDrop/Amp High
3 AWG26.67 mm²100 A114.37 V (54.99%)93.6 V188.66 V (90.7%)118861.7 WDrop/Amp High
2 AWG33.62 mm²115 A90.73 V (43.62%)117.3 V149.66 V (71.95%)94290.4 WDrop/Amp High
1 AWG42.41 mm²130 A71.93 V (34.58%)136.1 V118.64 V (57.04%)74747.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A57.03 V (27.42%)151.0 V94.07 V (45.22%)59264.2 WDrop/Amp High
2/0 AWG67.43 mm²175 A45.24 V (21.75%)162.8 V74.62 V (35.88%)47012.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A35.88 V (17.25%)172.1 V59.19 V (28.46%)37290.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A28.45 V (13.68%)179.5 V46.94 V (22.57%)29571.3 WDrop/Amp High
250 kcmil126.7 mm²255 A24.08 V (11.57%)183.9 V39.71 V (19.09%)25020.1 WDrop/Amp High
300 kcmil152.0 mm²285 A20.07 V (9.65%)187.9 V33.1 V (15.92%)20855.5 WDrop/Amp High
350 kcmil177.3 mm²310 A17.2 V (8.27%)190.8 V28.38 V (13.64%)17879.5 WDrop/Amp High
400 kcmil202.7 mm²335 A15.05 V (7.23%)193.0 V24.82 V (11.93%)15639.1 WDrop/Amp High
500 kcmil253.4 mm²380 A12.04 V (5.79%)196.0 V19.86 V (9.55%)12510.0 WDrop/Amp High
600 kcmil304.0 mm²420 A10.03 V (4.82%)198.0 V16.55 V (7.96%)10427.8 WDrop/Amp High
750 kcmil380.0 mm²475 A8.03 V (3.86%)200.0 V13.24 V (6.37%)8342.2 WDrop/Amp High
1000 kcmil506.7 mm²545 A6.02 V (2.89%)202.0 V9.93 V (4.77%)6256.3 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 600 amps at 450 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 600A load over 450 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.01V (1.45%) and delivers 205.0V at the load.

What size aluminum wire is required for 600 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 9.93V (4.77%).

What breaker size is needed for a 600A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (600A × 1.25 = 750.0A), which corresponds to a standard 800A circuit breaker.