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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 100 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.69%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.76V (2.3%)
Voltage at Load End119.2 VLoss: 0.83 V (543.9 W)
Power & Breaker (125%)78.0 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 100 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A407.67 V (339.72%)0.0 V672.47 V (560.39%)264985.5 WDrop/Amp High
12 AWG3.31 mm²20 A256.18 V (213.48%)0.0 V422.58 V (352.15%)166516.6 WDrop/Amp High
10 AWG5.26 mm²30 A161.21 V (134.34%)0.0 V265.92 V (221.6%)104785.1 WDrop/Amp High
8 AWG8.37 mm²50 A101.31 V (84.42%)18.7 V167.11 V (139.26%)65850.6 WDrop/Amp High
6 AWG13.3 mm²65 A63.76 V (53.13%)56.2 V105.17 V (87.64%)41441.3 WDrop/Amp High
4 AWG21.15 mm²85 A40.09 V (33.41%)79.9 V66.13 V (55.11%)26060.0 WDrop/Amp High
3 AWG26.67 mm²100 A31.79 V (26.5%)88.2 V52.45 V (43.7%)20666.3 WDrop/Amp High
2 AWG33.62 mm²115 A25.22 V (21.02%)94.8 V41.6 V (34.67%)16394.1 WDrop/Amp High
1 AWG42.41 mm²130 A19.99 V (16.66%)100.0 V32.98 V (27.48%)12996.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A15.85 V (13.21%)104.1 V26.15 V (21.79%)10304.2 WDrop/Amp High
2/0 AWG67.43 mm²175 A12.58 V (10.48%)107.4 V20.74 V (17.29%)8174.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A9.97 V (8.31%)110.0 V16.45 V (13.71%)6483.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A7.91 V (6.59%)112.1 V13.05 V (10.87%)5141.5 WDrop/Amp High
250 kcmil126.7 mm²255 A6.69 V (5.58%)113.3 V11.04 V (9.2%)4350.2 WDrop/Amp High
300 kcmil152.0 mm²285 A5.58 V (4.65%)114.4 V9.2 V (7.67%)3626.1 WDrop/Amp High
350 kcmil177.3 mm²310 A4.78 V (3.99%)115.2 V7.89 V (6.57%)3108.7 WDrop/Amp High
400 kcmil202.7 mm²335 A4.18 V (3.49%)115.8 V6.9 V (5.75%)2719.1 WDrop/Amp High
500 kcmil253.4 mm²380 A3.35 V (2.79%)116.7 V5.52 V (4.6%)2175.1 WDrop/Amp High
600 kcmil304.0 mm²420 A2.79 V (2.32%)117.2 V4.6 V (3.83%)1813.1 WDrop/Amp High
750 kcmil380.0 mm²475 A2.23 V (1.86%)117.8 V3.68 V (3.07%)1450.4 WDrop/Amp High
1000 kcmil506.7 mm²545 A1.67 V (1.39%)118.3 V2.76 V (2.3%)1087.8 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 100 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 100 feet one-way at 120V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.83V (0.69%) and delivers 119.2V at the load.

What size aluminum wire is required for 650 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.76V (2.3%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.