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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 120 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.83%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 3.31V (2.76%)
Voltage at Load End119.0 VLoss: 1.0 V (652.6 W)
Power & Breaker (125%)78.0 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 120 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A489.2 V (407.67%)0.0 V806.96 V (672.46%)317982.6 WDrop/Amp High
12 AWG3.31 mm²20 A307.42 V (256.18%)0.0 V507.09 V (422.58%)199819.9 WDrop/Amp High
10 AWG5.26 mm²30 A193.45 V (161.21%)0.0 V319.1 V (265.92%)125742.2 WDrop/Amp High
8 AWG8.37 mm²50 A121.57 V (101.31%)0.0 V200.53 V (167.11%)79020.8 WDrop/Amp High
6 AWG13.3 mm²65 A76.51 V (63.76%)43.5 V126.2 V (105.17%)49729.6 WDrop/Amp High
4 AWG21.15 mm²85 A48.11 V (40.09%)71.9 V79.36 V (66.13%)31272.0 WDrop/Amp High
3 AWG26.67 mm²100 A38.15 V (31.79%)81.8 V62.93 V (52.45%)24799.5 WDrop/Amp High
2 AWG33.62 mm²115 A30.27 V (25.22%)89.7 V49.92 V (41.6%)19672.9 WDrop/Amp High
1 AWG42.41 mm²130 A23.99 V (19.99%)96.0 V39.58 V (32.98%)15595.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A19.02 V (15.85%)101.0 V31.38 V (26.15%)12365.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A15.09 V (12.58%)104.9 V24.89 V (20.74%)9808.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A11.97 V (9.97%)108.0 V19.74 V (16.45%)7780.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A9.49 V (7.91%)110.5 V15.66 V (13.05%)6169.8 WDrop/Amp High
250 kcmil126.7 mm²255 A8.03 V (6.69%)112.0 V13.25 V (11.04%)5220.2 WDrop/Amp High
300 kcmil152.0 mm²285 A6.69 V (5.58%)113.3 V11.04 V (9.2%)4351.3 WDrop/Amp High
350 kcmil177.3 mm²310 A5.74 V (4.78%)114.3 V9.47 V (7.89%)3730.4 WDrop/Amp High
400 kcmil202.7 mm²335 A5.02 V (4.18%)115.0 V8.28 V (6.9%)3263.0 WDrop/Amp High
500 kcmil253.4 mm²380 A4.02 V (3.35%)116.0 V6.62 V (5.52%)2610.1 WDrop/Amp High
600 kcmil304.0 mm²420 A3.35 V (2.79%)116.7 V5.52 V (4.6%)2175.7 WDrop/Amp High
750 kcmil380.0 mm²475 A2.68 V (2.23%)117.3 V4.42 V (3.68%)1740.5 WDrop/Amp High
1000 kcmil506.7 mm²545 A2.01 V (1.67%)118.0 V3.31 V (2.76%)1305.3 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 120 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 120 feet one-way at 120V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.0V (0.83%) and delivers 119.0V at the load.

What size aluminum wire is required for 650 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 3.31V (2.76%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.